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US4749626A Expired / Lapsed US ⏱️ 0.0 years remaining

Whisker resistant tin coatings and baths and methods for making such coatings

Assignee: Olin Corp
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Filing: 1986-07-03
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Granted: 1988-06-07
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Expires: 2006-07-03
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Abstract

Abstract The present invention relates to an addition to tin coating solutions for inhibiting the growth of tin whiskers. The addition comprises a concentration of a metal salt selected from the group consisting of palladium salt, silver salt, nickel salt, iron salt, cadmium salt, platinum salt, gold salt, indium salt, ruthenium salt and cobalt salt. In a preferred embodiment, the metal salt addition is either a palladium salt such as palladium chloride or a silver salt such as silver sulfate.

Inventors

  • 👤 Igor V. Kadija
  • 👤 Julius C. Fister
  • 👤 Joseph Winter
  • 👤 Arvind Parthasarathi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 02:17
CPC Classifications
C; C23; C23C; C23C18/00; C23C18/16; C23C18/48; C25; C25D; C25D21/00; C25D21/10; C25D3/00; C25D3/02; C25D3/56; C25D3/60; C25D1/00; C25D1/04; H; H05; H05K; H05K3/00; H05K3/22; H05K3/24; H05K3/244; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12493; Y10T428/12708; Y10T428/12715; Y10T428/12722

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 103 words
A method for inhibiting tin whisker growth on a substrate material having a tin containing coating, said method comprising: preparing a tin coating solution containing a metal salt selected from the group consisting of palladium salts, silver salts, nickel salts, iron salts, cadmium salts, platinum salts, gold salts, indium salts, ruthenium salts, and cobalt salts; and said preparing step comprising providing an initial tin containing solution and adding said metal salt to said initial solution in a concentration above the saturation point of the initial solution to form a metal salt saturated solution; and applying said tin coating solution to said substrate material.
Claim 2
Independent Claim 103 words
A method for inhibiting tin whisker growth on a substrate material having a tin containing coating, said method comprising: preparing a tin coating solution containing a metal salt selected from the group consisting of palladium salts, silver salts, nickel salts, iron salts, cadmium salts, platinum salts, gold salts, indium salts, ruthenium salts, and cobalt salts; and said preparing step comprising providing an initial tin containing solution and adding said metal salt to said initial solution in a concentration above the saturation point of the initial solution to form a metal salt saturated solution; and applying said tin coating solution to said substrate material.
Claim 3
Dependent Claim 36 words
The method of claim 1 further comprising: diluting said metal salt saturated solution by adding said metal salt saturated solution to an additional quantity of said initial solution, said diluted solution forming said tin coating solution.
Claim 4
Dependent Claim 45 words
The method of claim 2 wherein said salt adding step comprises: adding a sufficient amount of palladium salt to said initial solution so that said tin coating solution contains a concentration of palladium in the range of from about 5 ppm to about 10,000 ppm.
Claim 5
Dependent Claim 45 words
The method of claim 2 wherein said salt adding step comprises: adding a sufficient amount of palladium salt to said initial solution so that said tin coating solution contains a concentration of palladium in the range of from about 20 ppm to about 1000 ppm.
Claim 6
Dependent Claim 47 words
The method of claim 2 wherein said metal salt adding step comprises: adding a sufficient amount of a silver salt to said initial solution so that said tin coating solution contains silver in a concentration in the range of from about 50 ppm to about 50,000 ppm.
Claim 7
Dependent Claim 47 words
The method of claim 2 wherein said metal salt adding step comprises: adding a sufficient amount of a silver salt to said initial solution so that said tin coating solution contains silver in a concentration in the range of from about 500 ppm to about 5000 ppm.
Claim 8
Dependent Claim 19 words
The method of claim 1 wherein said applying step comprises immersing said substrate material in said tin coating solution.
Claim 9
Dependent Claim 25 words
The method of claim 1 wherein said applying step comprises electrolessly depositing the tin containing coating from said tin coating solution onto said substrate material.
Claim 10
Dependent Claim 24 words
The method of claim 1 wherein said applying step comprises electrodepositing the tin containing coating from said tin coating solution onto said substrate material.
Claim 11
Dependent Claim 34 words
The method of claim 1 wherein said applying step comprises applying said coating solution to said substrate material at a mixing rate in the range of from about 2 cm/sec to about 100 cm/sec.
Claim 12
Dependent Claim 34 words
The method of claim 1 wherein said applying step comprises applying said coating solution to said substrate material at a mixing rate in the range of from about 5 cm/sec to about 30 cm/sec.
Claim 13
Dependent Claim 46 words
A tin coating solution for imparting tin whisker formation resistance to a substrate material coated with a tin containing material, said solution comprising a tin containing solution having a concentration of a palladium salt, the palladium being present in an amount greater than about 50 ppm.
Claim 14
Dependent Claim 46 words
A tin coating solution for imparting tin whisker formation resistance to a substrate material coated with a tin containing material, said solution comprising a tin containing solution having a concentration of a palladium salt, the palladium being present in an amount greater than about 50 ppm.
Claim 15
Dependent Claim 24 words
The tin coating solution of claim 12 wherein said palladium concentration is in the range of from about 50 ppm to about 1000 ppm.
Claim 16
Dependent Claim 88 words
A composite structure for use in electrical and electronic applications comprising: a metal or metal alloy substrate; a whisker resistant tin coating on at least one surface of said substrate, said tin coating consisting essentially of from about 0.1 w/o to about 20 w/o palladium for inhibiting tin whisker growth and the balance essentially tin; and said tin coating having an essentially smooth surface and a relatively fine grain structure of less than about 1 micron with said substrate being formed from copper or a copper base alloy.
Claim 17
Dependent Claim 88 words
A composite structure for use in electrical and electronic applications comprising: a metal or metal alloy substrate; a whisker resistant tin coating on at least one surface of said substrate, said tin coating consisting essentially of from about 0.1 w/o to about 20 w/o palladium for inhibiting tin whisker growth and the balance essentially tin; and said tin coating having an essentially smooth surface and a relatively fine grain structure of less than about 1 micron with said substrate being formed from copper or a copper base alloy.
Claim 18
Dependent Claim 55 words
A composite structure for use in electrical and electronic applications comprising: a metal or metal alloy substrate; and a whisker resistant tin coating on at least one surface of said substrate, said tin coating consisting of from about 0.1 w/o to about 20 w/o palladium for inhibiting tin whisker growth and the balance essentially tin.
Claim 19
Dependent Claim 55 words
A composite structure for use in electrical and electronic applications comprising: a metal or metal alloy substrate; and a whisker resistant tin coating on at least one surface of said substrate, said tin coating consisting of from about 0.1 w/o to about 20 w/o palladium for inhibiting tin whisker growth and the balance essentially tin.
Claim 20
Dependent Claim 26 words
The composite structure of claim 15 further comprising: said coating consisting of from about 0.5 w/o to about 10 w/o palladium and the balance essentially tin.
Claim 21
Dependent Claim 26 words
The composite structure of claim 15 further comprising: said coating consisting of from about 1 w/o to about 5 w/o palladium and the balance essentially tin.
Claim 22
Dependent Claim 19 words
The composite structure of claim 15 further comprising: said substrate being formed from copper or a copper base alloy.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-06-07 1991-12-07 1992-06-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-06-07 1995-12-07 1996-06-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-06-07 1999-12-07 2000-06-07 $7700.00 Window Closed / Lapsed

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