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US4725504A Expired / Lapsed US ⏱️ 0.0 years remaining

Metal coated laminate products made from textured polyimide film

Assignee: PARLEX USA Inc
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Filing: 1987-02-24
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Granted: 1988-02-16
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Expires: 2007-02-24
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Abstract

Abstract One or both surfaces of a uniformly and completely textured polyimide sheet are coated with a layer of electroless nickel or cobalt and a subsequent layer of electrolytically applied copper yielding an adhesiveless laminate useful in the production of electronic circuitry. The copper and nickel or cobalt layers are strongly bonded to the textured polyimide sheet to the extent that the laminate exceeds bond strength requirements as measured by current standard peel strength tests of the Institute for Interconnecting and Packaging Electronic Circuits (IPC) for both initial and post solder float adhesion.

Inventors

  • 👤 Philip D. Knudsen
  • 👤 Daniel P. Walsh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 12:54
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/10; H05K3/18; H05K3/181; H05K3/38; H05K3/381; H05K2201/00; H05K2201/01; H05K2201/0137; H05K2201/0154; H05K2201/03; H05K2201/0332; H05K2201/0335; H05K2201/0344; H05K2203/00; H05K2203/12; H05K2203/122; H05K3/02; H05K3/022; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12493; Y10T428/12708; Y10T428/12722; Y10T428/12771; Y10T428/12861; Y10T428/12882; Y10T428/12903; Y10T428/1291; Y10T428/31504; Y10T428/31678; Y10T428/31681; Y10T428/31721

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 119 words
A polyimide laminate sheet product including as one layer of said laminate sheet product a polyimide sheet having two surfaces, each of said polyimide sheet surfaces being uniformly and substantially completely textured and each of said polyimide sheet surfaces being free of an adhesive and having a metal coating comprising an electroless nickel or cobalt coating and an electrolytic copper coating bonded to each of said nickel or cobalt coatings, said laminate sheet product having a peel strength of at least 6.0 lb./in. as measured by IPC test 2.4.9 Method A and a peel strength of at least 4.5 lb./in. as measured by IPC test 2.4.9 Method C and being capable of passing IPC test 2.4.13 for solder float.
Claim 2
Dependent Claim 119 words
A polyimide laminate sheet product including as one layer of said laminate sheet product a polyimide sheet having two surfaces, each of said polyimide sheet surfaces being uniformly and substantially completely textured and each of said polyimide sheet surfaces being free of an adhesive and having a metal coating comprising an electroless nickel or cobalt coating and an electrolytic copper coating bonded to each of said nickel or cobalt coatings, said laminate sheet product having a peel strength of at least 6.0 lb./in. as measured by IPC test 2.4.9 Method A and a peel strength of at least 4.5 lb./in. as measured by IPC test 2.4.9 Method C and being capable of passing IPC test 2.4.13 for solder float.
Claim 3
Dependent Claim 14 words
The product of claim 1 wherein said electroless coating is a nickel containing alloy.
Claim 4
Dependent Claim 18 words
The product of claim 1 where said electroless nickel or cobalt coating is at least 0.15 μm thick.
Claim 5
Dependent Claim 15 words
The product of claim 1 where said electroless metal coating comprises a cobalt containing alloy.
Claim 6
Dependent Claim 22 words
The product of any one of claims 1, 2, 3 or 4 wherein each of said metal coatings including copper is patterned.
Claim 7
Dependent Claim 164 words
A polyimide laminate sheet product including as one layer of said laminate sheet product a polyimide sheet having two surfaces, at least one of said polyimide sheet surfaces being uniformly and substantially completely textured and one of said polyimide sheet surfaces being uncoated or being uniformly and substantially completely textured and coated with an electroless nickel or cobalt coating, a second surface of said polyimide sheet being uniformly and substantially completely textured and coated with an electroless nickel or cobalt coating directly on said second surface and an electrolytic copper coating on said nickel or cobalt coating, each of said polyimide sheet surfaces coated with a metal being free of an adhesive; the coating on said second surface having a peel strength of at least 6.0 lb./in. as measured by IPC test 2.4.9 Method A and a peel strength of at least 4.5 lb./in. as measured by IPC test 2.4.9 Method C and being capable of passing the IPC test 2.4.13 for solder float.
Claim 8
Dependent Claim 164 words
A polyimide laminate sheet product including as one layer of said laminate sheet product a polyimide sheet having two surfaces, at least one of said polyimide sheet surfaces being uniformly and substantially completely textured and one of said polyimide sheet surfaces being uncoated or being uniformly and substantially completely textured and coated with an electroless nickel or cobalt coating, a second surface of said polyimide sheet being uniformly and substantially completely textured and coated with an electroless nickel or cobalt coating directly on said second surface and an electrolytic copper coating on said nickel or cobalt coating, each of said polyimide sheet surfaces coated with a metal being free of an adhesive; the coating on said second surface having a peel strength of at least 6.0 lb./in. as measured by IPC test 2.4.9 Method A and a peel strength of at least 4.5 lb./in. as measured by IPC test 2.4.9 Method C and being capable of passing the IPC test 2.4.13 for solder float.
Claim 9
Dependent Claim 14 words
The product of claim 6 wherein said electroless coating is a nickel containing alloy.
Claim 10
Dependent Claim 17 words
A product of claim 6 wherein said electroless metal coating is cobalt or a cobalt containing alloy.
Claim 11
Dependent Claim 20 words
The product of any one of claims 2, 6, 7 or 8 wherein said metal coating including copper is patterned.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-02-15 1991-08-17 1992-02-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-02-15 1995-08-17 1996-02-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-02-15 1999-08-17 2000-02-16 $7700.00 Window Closed / Lapsed

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