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US4666737A Expired / Lapsed US ⏱️ 0.0 years remaining

Via metallization using metal fillets

Assignee: Intersil Corp
•
Filing: 1986-02-11
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Granted: 1987-05-19
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Expires: 2006-02-11
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Abstract

Abstract A method is provided for semiconductor manufacture wherein a via is defined and etched through an insulative layer of the device to an underlying conductive region and metal fillets are formed in the corner regions of the via. A conformal metal layer is then deposited onto the device and etched until all metal is removed from the insulative layer surface. Finally, a second metal interconnect layer is deposited onto the device and the desired interconnect pattern is defined. The fillets displace the metal subsequently deposited on the via side surface laterally toward the center of the via, thereby preventing severe self-shadowing problems and improving step coverage of metal into the via.

Inventors

  • 👤 George E. Gimpelson
  • 👤 Anthony L. Rivoli
  • 👤 John T. Gasner
  • 👤 Elias W. George

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 05:40
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/01; H10W20/031; H10W20/056

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 83 words
A method for metallizing deep vias in a semiconductor surface comprising: depositing a first layer of conductive material onto a surface of a layer of an insulative material having at least one hole therein leading to an underlying conductive region, thereby at least partially filling said hole with said conductive material; etching at least a portion of said conductive layer, thereby forming a fillet in said hole; and depositing a second layer of conductive material into said hole, thereby substantially filling said hole.
Claim 2
Independent Claim 83 words
A method for metallizing deep vias in a semiconductor surface comprising: depositing a first layer of conductive material onto a surface of a layer of an insulative material having at least one hole therein leading to an underlying conductive region, thereby at least partially filling said hole with said conductive material; etching at least a portion of said conductive layer, thereby forming a fillet in said hole; and depositing a second layer of conductive material into said hole, thereby substantially filling said hole.
Claim 3
Dependent Claim 23 words
A method according to claim 1, wherein said first conductive layer is completely removed from said surface of said insulative layer through etching.
Claim 4
Dependent Claim 47 words
A method according to claim 1, wherein a thin layer of metal is deposited onto said surface of said insulative material prior to deposition of said first layer of conductive material, thereby promoting adhesion of said layer of conductive material to said surface of said insulative material.
Claim 5
Dependent Claim 21 words
A method according to claim 3, wherein said metal is deposited in said hole on an inside surface of the hole.
Claim 6
Dependent Claim 21 words
A method according to claim 3, wherein said metal is deposited in said hole on a bottom surface of the hole.
Claim 7
Dependent Claim 15 words
A method according to claim 1, wherein said first layer serves as an etch stop.
Claim 8
Dependent Claim 16 words
A method according to claim 1, wherein said first layer of said conductive material comprises tungsten.
Claim 9
Dependent Claim 15 words
A method according to claim 1, wherein said etching is performed with a plasma etchant.
Claim 10
Dependent Claim 22 words
A method according to claim 1, wherein said insulative material is selected from a group consisting of silicon dioxide and silicon nitride.
Claim 11
Dependent Claim 21 words
A method according to claim 1, wherein said conductive material is selected from a group consisting of aluminum, alunimum-alloys and tungsten.
Claim 12
Dependent Claim 24 words
A method according to claim 1, wherein said first layer of conductive material is chemically vapor deposited onto said surface of said insulative material.
Claim 13
Dependent Claim 11 words
A method according to claim 3, wherein said metal comprises TiW.
Claim 14
Dependent Claim 15 words
A method according to claim 12, wherein said TiW is sputtered onto said insulative surface.
Claim 15
Dependent Claim 15 words
A method according to claim 3, wherein said metal is sputtered onto said insulative surface.
Claim 16
Dependent Claim 33 words
A method according to claim 1, wherein said hole comprises a via for connecting said second layer of conductive material to another layer of conductive material underlying said second layer of conductive material.
Claim 17
Dependent Claim 21 words
A method according to claim 1, wherein said second layer of conductive material is partially removed and a pattern formed thereon.
Claim 18
Dependent Claim 35 words
A method according to claim 1, wherein said second layer of conductive material is completely removed from said surface of said insulative layer and a third layer of conductive material deposited on said insulative layer.
Claim 19
Dependent Claim 16 words
A method according to claim 1, wherein said second layer is not removed from said hole.

References Cited (Backward Citations)

US3756875A Cited
US4234362A Cited
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US4322883A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-05-18 1990-11-17 1991-05-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-05-18 1994-11-17 1995-05-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-05-18 1998-11-17 1999-05-19 $7700.00 Window Closed / Lapsed

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