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US4632295A Expired / Lapsed US ⏱️ 0.0 years remaining

Reduction atmosphere workpiece joining

Assignee: International Business Machines Corp
•
Filing: 1985-08-12
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Granted: 1986-12-30
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Expires: 2005-08-12
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Abstract

Abstract A workpiece is joined to a substrate by employing solder and applying diol and/or polyol and/or ether derivative thereof to the substrate. The workpiece is placed in contact with the diol and/or polyol and the resulting assembly is heated in a reducing atmosphere.

Inventors

  • 👤 Vlasta A. Brusic
  • 👤 Peter J. Elmgren
  • 👤 Charles J. Owen
  • 👤 David W. Sissenstein, Jr.
  • 👤 Helen L. Yeh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 23:17
CPC Classifications
B; B23; B23K; B23K35/00; B23K35/22; B23K35/38; B23K35/36; B23K35/3612; H; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/34; H05K3/3489

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 106 words
A process for joining a workpiece to a substrate which comprises: a. applying solder to the area of said substrate where the workpiece is to be joined, or to said workpiece, or to both; b. applying to at least a portion of the area of said substrate where the workpiece is to be joined, a material selected from the group of dihydric alcohols, polyhydric alcohols, ether derivatives thereof, or mixtures thereof; c. positioning a workpiece on said substrate in contact with at least a portion of said material; d. heating the resulting assembly in a reducing atmosphere; and e. thereby joining said workpiece to said substrate.
Claim 2
Dependent Claim 106 words
A process for joining a workpiece to a substrate which comprises: a. applying solder to the area of said substrate where the workpiece is to be joined, or to said workpiece, or to both; b. applying to at least a portion of the area of said substrate where the workpiece is to be joined, a material selected from the group of dihydric alcohols, polyhydric alcohols, ether derivatives thereof, or mixtures thereof; c. positioning a workpiece on said substrate in contact with at least a portion of said material; d. heating the resulting assembly in a reducing atmosphere; and e. thereby joining said workpiece to said substrate.
Claim 3
Dependent Claim 13 words
The process of claim 1 wherein said workpiece is an integrated circuit chip.
Claim 4
Dependent Claim 12 words
The process of claim 2 wherein said substrate is a ceramic substrate.
Claim 5
Dependent Claim 12 words
The process of claim 1 wherein said substrate is a ceramic substrate.
Claim 6
Dependent Claim 23 words
The process of claim 1 wherein said reducing atmosphere is a hydrogen atmosphere wherein the amount of oxygen is less than 10 ppm.
Claim 7
Dependent Claim 16 words
The process of claim 5 wherein the temperature is about 300° C. to about 500° C.
Claim 8
Dependent Claim 18 words
The process of claim 6 wherein said heating is carried out for about 1 to about 3 minutes.
Claim 9
Dependent Claim 18 words
The process of claim 6 wherein said reducing atmosphere is hydrogen containing less than 1 ppm of oxygen.
Claim 10
Dependent Claim 12 words
The process of claim 6 wherein said reducing atmosphere is 100% hydrogen.
Claim 11
Dependent Claim 16 words
The process of claim 6 wherein said temperature is about 350° C. to about 450° C.
Claim 12
Dependent Claim 22 words
The process of claim 1 wherein said material is a saturated aliphatic alcohol or ether thereof containing 2 to 6 hydroxyl groups.
Claim 13
Dependent Claim 14 words
The process of claim 11 wherein said material contains 20 carbon atoms or less.
Claim 14
Dependent Claim 14 words
The process of claim 11 wherein said material contains 10 carbon atoms or less.
Claim 15
Dependent Claim 11 words
The process of claim 1 wherein said material is a 1,3-propanediol.
Claim 16
Dependent Claim 10 words
The process of claim 1 wherein said material is 1,2-propanediol.
Claim 17
Dependent Claim 19 words
The process of claim 1 which further comprises inserting input/output pins into the substrate prior to applying the solder.
Claim 18
Dependent Claim 32 words
The process of claim 16 wherein after insertion of the pins and prior to applying the solder the assembly is subjected to heating in a reducing atmosphere in order to remove oxide.
Claim 19
Dependent Claim 18 words
The process of claim 17 wherein said reducing atmosphere is hydrogen containing less than 10 ppm of oxygen.
Claim 20
Dependent Claim 18 words
The process of claim 17 wherein said reducing atmosphere is hydrogen containing less than 1 ppm of oxygen.
Claim 21
Dependent Claim 16 words
The process of claim 18 wherein the temperature is about 300° C. to about 500° C.
Claim 22
Dependent Claim 16 words
The process of claim 18 wherein said temperature is about 350° C. to about 450° C.
Claim 23
Dependent Claim 20 words
The process of claim 20 wherein the assembly is subjected to the heating for about 1 to about 3 minutes.
Claim 24
Dependent Claim 36 words
The process of claim 11 which further includes applying solder, to the pin heads which protrude from the top side of the substrate and simultaneously joining the chip to the substrate and soldering the pin heads.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-12-29 1990-06-30 1990-12-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-12-29 1994-06-30 1994-12-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-12-29 1998-06-30 1998-12-30 $7700.00 Window Closed / Lapsed

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