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US4479991A Expired / Lapsed US ⏱️ 0.0 years remaining

Plastic coated laminate

Assignee: AT&T Inc
•
Filing: 1982-04-07
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Granted: 1984-10-30
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Expires: 2002-04-07
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Abstract

Abstract An electrically nonconductive board (22) has thin layers (24, and 25) of metal bonded to major surfaces thereof to form a laminate substrate (20). Axially aligned relief holes (26), each having a side wall (27) are formed in each of the thin layers (24 and 25) of metal of the laminate substrate (20). The laminate substrate (20) and the relief holes (26) are then coated and encapsulated with a plastic resin (28) to form a plastic coated laminate (30).

Inventors

  • 👤 Fred E. Thompson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 13:20
CPC Classifications
B; B32; B32B; B32B15/00; B32B15/04; B32B15/08; B32B15/18; B32B15/20; B32B3/00; B32B3/02; B32B3/04; B32B3/26; B32B3/266; H; H05; H05K; H05K1/00; H05K1/02; H05K1/03; H05K1/05; H05K1/056; H05K3/00; H05K3/46; H05K3/4611; H05K3/4641; B32B2457/00; B32B2457/08; H05K2201/00; H05K2201/07; H05K2201/0707; H05K2201/0715; H05K2201/09; H05K2201/09209; H05K2201/0929; H05K2201/09309; H05K3/40; H05K3/42; H05K3/429; H05K3/44; H05K3/445; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T428/00; Y10T428/23; Y10T428/239; Y10T428/24; Y10T428/24273; Y10T428/24322; Y10T428/24331

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 117 words
A plastic coated laminate which comprises: an electrically nonconductive board; an integrally formed layer of metal bonded to and covering substantially one major surface of the board to produce a laminate substrate; at least one relief hole formed through only the layer of metal with a solid surface portion of the one major surface exposed by the relief hole to form an imperforate base surface for the relief hole; and a layer of plastic resin which encapsulates the laminate substrate, including the integrally formed layer of metal which covers substantially the one major surface of the board, and which is located in the relief hole and on the imperforate base surface to form a plastic coated laminate.
Claim 2
Dependent Claim 117 words
A plastic coated laminate which comprises: an electrically nonconductive board; an integrally formed layer of metal bonded to and covering substantially one major surface of the board to produce a laminate substrate; at least one relief hole formed through only the layer of metal with a solid surface portion of the one major surface exposed by the relief hole to form an imperforate base surface for the relief hole; and a layer of plastic resin which encapsulates the laminate substrate, including the integrally formed layer of metal which covers substantially the one major surface of the board, and which is located in the relief hole and on the imperforate base surface to form a plastic coated laminate.
Claim 3
Dependent Claim 22 words
The plastic coated laminate as recited in claim 1 further comprises at least one through hole formed through the plastic coated laminate.
Claim 4
Dependent Claim 67 words
The plastic coated laminate as recited in claim 2 wherein the relief hole formed through the metal layer includes a metal side wall and wherein the through hole has a diameter which is smaller than the diameter of the relief hole and which is formed through the laminate at the location of the relief hole and is spaced from the metal side wall of the relief hole.
Claim 5
Dependent Claim 33 words
The plastic coated laminate as recited in claim 3 wherein the plastic resin, which is located in the relief hole, insulates the through hole from the metal side wall of the relief hole.
Claim 6
Dependent Claim 32 words
The plastic coated laminate as recited in claim 4 which further comprises at least one through hole formed through the laminate at a location other than the location of the relief hole.
Claim 7
Dependent Claim 185 words
The plastic coated laminate as recited in claim 1 wherein the integrally formed layer of metal is a first layer and the one major surface is a first major surface on one side of the board and which further comprises: a second integrally formed layer of metal bonded to and covering substantially a second major surface on an opposite side of the board; at least one relief hole formed through only the second layer of metal with a solid surface portion of the second major surface of the board exposed by the relief hole to form an imperforate base surface for the relief hole and where the relief hole formed through the second layer is aligned axially with the relief hole formed through the first layer of metal and spaced therefrom by the thickness of the board; and the layer of plastic resin also encapsulates the second layer of metal and also is located in the relief hole formed through the second layer of metal and on the imperforate base surface formed by the solid surface portion of the second major surface of the board.
Claim 8
Dependent Claim 23 words
The plastic coated laminate as recited in claim 6 which further comprises at least one through hole formed through the plastic coated laminate.
Claim 9
Dependent Claim 76 words
The plastic coated laminate as recited in claim 7 wherein each of the axially aligned relief holes formed in the metal layers includes a metal side wall and wherein the through hole has a diameter which is smaller than the diameter of each of the axially aligned relief holes and which is formed through the laminate at the location of the aligned relief holes and is spaced from the metal side walls of the relief holes.
Claim 10
Dependent Claim 42 words
The plastic coated laminate as recited in claim 8 wherein the plastic resin, which is located in the relief hole formed through the second layer of metal insulates the through hole from the metal side wall of the second layer relief hole.
Claim 11
Dependent Claim 14 words
The plastic coated laminate as recited in claim 1 wherein the metal is copper.
Claim 12
Dependent Claim 14 words
The plastic coated laminate as recited in claim 1 wherein the metal is steel.

References Cited (Backward Citations)

US3296099A Cited
US3704164A Cited
US3622384A Cited
US3691632A Cited
US3614225A Cited
US3758332A Cited
US3846166A Cited
US4077927A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-10-30 1988-04-30 1988-10-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-10-30 1992-04-30 1992-10-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-10-30 1996-04-30 1996-10-30 $7700.00 Window Closed / Lapsed

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