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US3691632A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making multi layer circuit boards

Assignee: Microponent Dev Ltd
•
Filing: 1970-06-10
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Granted: 1972-09-19
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Expires: 1990-06-10
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Abstract

Abstract A multi-layer circuit board assembly including a plurality of stacked conductor patterns electrically interconnected with one another within the assembly is formed by a method in which metal conductor patterns are formed sequentially and initially without electrical interconnection. Each successive conductor pattern is covered with a continuous layer of an insulating material so that the next conductor pattern which is formed on such insulating layer is totally insulated from the preceding conductor pattern. The insulating material is chosen to be of such a nature that it will not smear on a drill subsequently passed through the assembly, and the assembly is drilled through to form bores at selected positions which intersect the conductor patterns selectively where they require to be electrically interconnected. Such electrical interconnection is then established by depositing metal within the bores. Preferably the step of depositing metal in the bores forms an integral part of the process of forming the outermost conductor patterns.

Inventors

  • 👤 John Henry William Smith

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 11:50
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/46; H05K3/4644; H05K3/4673; H05K3/0011; H05K3/0017; H05K3/0023; H05K3/0044; H05K3/0047; H05K3/40; H05K3/42; H05K3/425; H05K3/426; H05K3/427; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/49155; Y10T29/49165; Y10T29/49167

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 22 words
A method according to claim 1 wherein the non-smearing resin material of which the insulating layers are formed comprises a heat-hardening resin.
Claim 2
Dependent Claim 13 words
A method according to claim 2 wherein the resin is a cross-linked co-polymer.
Claim 3
Dependent Claim 14 words
A method according to claim 2 wherein the resin is a catalyst hardened resin.
Claim 4
Dependent Claim 220 words
A method according to claim 1 wherein the final stage of the process comprises the following sequential steps, a. prior to said drilling through the assembly, forming an outermost insulating layer of said non-smearing insulating material over a penultimate one of the conductor patterns which in the finished assembly will be adjacent to an outermost one of said conductor patterns, said outermost insulating layer not extending over the edges of the assembly, b. thereafter, effecting said drilling through the assembly at said preselected positions, c. applying a continuous coating layer of a conductive metal over the whole of said outermost insulating layer and internally of the bores, but not over the edges of the assembly, d. masking said continuous layer of conductive metal with a resist shaped to correspond to a negative of the desired outermost conductor pattern and to expose parts of said continuous layer of conductive metal and also to expose said bores, e. applying a readily solderable coating on sAid exposed parts of said continuous layer of conductive metal, said readily solderable coating thereby extending internally of said bores, and f. removing all of said continuous layer of conductive metal except said parts coated with said readily solderable material, by etching, thereby to form said outermost pattern and establish electrical interconnection between said conductor patterns as required.
Claim 5
Dependent Claim 39 words
A method according to claim 5 wherein the final stage includes the additional step of forming an additional continuous layer of conductive metal over said outermost insulating layer immediately prior to drilling through the assembly to form said bores.
Claim 6
Dependent Claim 36 words
A method according to claim 5 wherein said continuous layer of conductive metal which is deposited in the final stage of the process consists of a metal selected from the group consisting of copper and nickel.
Claim 7
Dependent Claim 33 words
A method according to claim 7 wherein the readily solderable coating deposited in the final stage of the process consists of a metal selected from the group consisting of tin, tin/lead, and gold.
Claim 8
Dependent Claim 50 words
A method according to claim 5 wherein said circuit board formed in the first stage of the process comprises a double-sided circuit board with said first conductor patterns on said respective opposed sides thereof, the remaining stages of the process being effected simultaneously on both sides of said circuit board.

References Cited (Backward Citations)

US3102213A Cited
US3274328A Cited
US3571923A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-09-19 1976-03-20 1976-09-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-09-19 1980-03-20 1980-09-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-09-19 1984-03-20 1984-09-19 $7700.00 Window Closed / Lapsed

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