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US4394414A Expired / Lapsed US ⏱️ 0.0 years remaining

Aqueous sizing composition for glass fibers for use on chopped glass fibers

Assignee: PPG Industries Ohio Inc
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Filing: 1981-05-29
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Granted: 1983-07-19
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Expires: 2001-05-29
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Abstract

Abstract An aqueous sizing composition having a cationic lubricant, amide compound, and cationic silicone polymer aqueous emulsion which is used to produce wet chopped sized glass fiber strands or which also has a film former to produce continuous glass fiber strands. The moisture content of the wet chopped glass fiber strands is controlled to within about 9 to about 20 weight percent. The sized wet chopped glass fiber strands have good flowability and when used to produce non-woven glass fiber strand mat, produces mat with good flexibility and tensile strength.

Inventors

  • 👤 Daniel G. Brown
  • 👤 Donald L. Motsinger

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 08:50
CPC Classifications
D; D21; D21H; D21H13/00; D21H13/36; D21H13/38; D21H13/40; C; C03; C03C; C03C25/00; C03C25/10; C03C25/24; C03C25/26; C08; C08K; C08K5/00; C08K5/16; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2933; Y10T428/2962; Y10T428/2964; Y10T442/00; Y10T442/60; Y10T442/603; Y10T442/604

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 90 words
An aqueous sizing composition for glass fibers, comprising: a. one or more cationic lubricants, b. water soluble or dispersible amide selected from the group consisting of monoamides, diamides, melamine, diamides of saturated dicarboxylic acids, carbamides, non-polymeric amine-containing amides and mixtures thereof, c. curable silicone polymer in a cationic aqueous emulsion; and d. water in an amount to give a solids content in the range of about 0.1 to about 5 weight percent wherein the major amount of the solids of the sizing composition is comprised of cationic lubricant and emulsion.
Claim 2
Dependent Claim 90 words
An aqueous sizing composition for glass fibers, comprising: a. one or more cationic lubricants, b. water soluble or dispersible amide selected from the group consisting of monoamides, diamides, melamine, diamides of saturated dicarboxylic acids, carbamides, non-polymeric amine-containing amides and mixtures thereof, c. curable silicone polymer in a cationic aqueous emulsion; and d. water in an amount to give a solids content in the range of about 0.1 to about 5 weight percent wherein the major amount of the solids of the sizing composition is comprised of cationic lubricant and emulsion.
Claim 3
Dependent Claim 23 words
Glass fiber strand formed by the wet chop glass fiber forming process having the dried residue of the sizing composition of claim 1.
Claim 4
Dependent Claim 20 words
Aqueous sizing composition of claim 1 wherein the cationic, curable, silicone polymer emulsion has the infrared spectrum of FIG. 1.
Claim 5
Dependent Claim 25 words
Aqueous sizing composition of claim 1 wherein the cationic lubricant is present in an amount in the range of about 0.2 to 3 weight percent.
Claim 6
Dependent Claim 29 words
An aqueous sizing composition of claim 1 wherein the water soluble or dispersible amide is present in an amount in the range of about 0.2 to 2 weight percent.
Claim 7
Dependent Claim 30 words
Aqueous sizing composition of claim 1 wherein the cationic, curable silicone polymer aqueous emulsion is present in an amount in the range of about 0.1 to about 1 weight percent.
Claim 8
Dependent Claim 23 words
Aqueous sizing composition of claim 1 wherein the cationic lubricant is an alkyl imidazoline reaction product of a tetraethylene pentamine and stearic acid.
Claim 9
Dependent Claim 15 words
Aqueous sizing composition of claim 1 wherein the water soluble or dispersible amide is urea.
Claim 10
Dependent Claim 25 words
Aqueous sizing composition of claim 1 wherein the cationic, curable silicone polymer in aqueous emulsion is an amine functional silicone polymer in an aqueous emulsion.
Claim 11
Dependent Claim 52 words
An aqueous solution for producing non-woven glass fiber strand mat comprising about 0.5 to 1 weight percent of the glass fiber strands of claim 2 wherein the lengths of the glass fiber strands vary from 1/4 inch to 3 inches and a filament diameter in the range of 3 to 27 microns.
Claim 12
Dependent Claim 10 words
Aqueous solution of claim 10 which also includes dispersing aids.
Claim 13
Dependent Claim 19 words
Aqueous solution of claim 11 wherein the dispersing aids are selected from polyoxyethylated tallow amine and a thickening agent.
Claim 14
Dependent Claim 79 words
Aqueous solution of claim 11 wherein the dispersing aid is a blend of alkyl sulfate quaternary of an alkyl amino fatty acid amine or amide in a water dispersible, liquid, mineral oil with an inorganic silica defoaming agent wherein the amount of the quaternary material is in the range of about 50 to about 95 weight percent of the blend and the amount of defoaming agent is around 5 to about 50 weight percent of the blend and water.
Claim 15
Dependent Claim 13 words
Non-woven glass fiber strand mat made from the aqueous solution of claim 10.
Claim 16
Dependent Claim 20 words
Aqueous sizing composition of claim 9, wherein the silicone polymer with amine groups is present in a cationic water emulsion.
Claim 17
Dependent Claim 15 words
Aqueous sizing composition of claim 1, wherein the cationic, curable silicone polymer has carboxyl groups.
Claim 18
Dependent Claim 15 words
Aqueous sizing composition of claim 1, wherein the cationic, curable silicone polymer has mercapto groups.
Claim 19
Dependent Claim 17 words
Aqueous sizing composition of claim 1, wherein the cationic, curable silicone polymer has acrylate or methacrylate groups.
Claim 20
Dependent Claim 15 words
Aqueous sizing composition of claim 1, which has present one or more silane coupling agents.
Claim 21
Dependent Claim 31 words
Aqueous sizing composition of claim 19, wherein the one or more silane coupling agents are selected from the group consisting of vinyl tris (2-methoxysilane) lubricant modified gamma-aminopropyltriethoxy silane and gamma-glycidoxypropyltrimethoxy silane.
Claim 22
Dependent Claim 28 words
Non-woven glass fiber mat of claim 14, in contact with a polymeric binder selected from the group consisting of urea formaldehyde, anionic urea formaldehyde, and cationic urea formaldehyde.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-07-18 1987-01-17 1987-07-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-07-18 1991-01-17 1991-07-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-07-18 1995-01-17 1995-07-19 $7700.00 Window Closed / Lapsed

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