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USRE35420E Expired / Lapsed US ⏱️ 0.0 years remaining

Method of increasing capacitance by surface roughening in semiconductor wafer processing

Assignee: Micron Technology Inc
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Filing: 1995-06-19
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Granted: 1997-01-07
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Expires: 2015-06-19
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Abstract

Abstract A method of increasing capacitance by surface roughening in semiconductor wafer processing includes the following steps: a) applying a first layer of material atop a substrate thereby defining an exposed surface; b) incontinuously adhering discrete solid particles to the first layer exposed surface to roughen the exposed surface; and c) applying a second layer of material atop the first layer and adhered solid particles to define an outer surface, the particles adhered to the first layer reducing roughness into the outer surface thereby increasing its surface area and accordingly capacitance of the second layer in the final wafer structure.

Inventors

  • 👤 David A. Cathey
  • 👤 Mark E. Tuttle
  • 👤 Tyler A. Lowrey

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 05:29
CPC Classifications
H; H10; H10D; H10D1/00; H10D1/60; H10D1/68; H10D1/692; H10D1/711; H10D1/712; H10D1/01; H10D1/045; H10D1/047

Claims Analysis

Total Claims: 42
Claim 1
Independent Claim 100 words
A method of increasing capacitance by surface roughening in semiconductor wafer processing comprising the following steps: applying a first layer of material atop a substrate thereby defining an exposed surface; incontinuously adhering discrete solid particles to the first layer exposed surface to roughen the exposed surface; and applying a second layer of material atop the first layer and the adhered discrete solid particles to define an outer surface, the discrete solid particles adhered to the first layer inducing roughness into the outer surface thereby increasing its surface area and accordingly capacitance of the second layer in a final wafer structure.
Claim 2
Independent Claim 100 words
A method of increasing capacitance by surface roughening in semiconductor wafer processing comprising the following steps: applying a first layer of material atop a substrate thereby defining an exposed surface; incontinuously adhering discrete solid particles to the first layer exposed surface to roughen the exposed surface; and applying a second layer of material atop the first layer and the adhered discrete solid particles to define an outer surface, the discrete solid particles adhered to the first layer inducing roughness into the outer surface thereby increasing its surface area and accordingly capacitance of the second layer in a final wafer structure.
Claim 3
Dependent Claim 27 words
The method of increasing capacitance by surface roughening of claim 1 wherein the discrete solid particles have an average diameter ranging from 30 Angstroms to 3,000 Angstroms.
Claim 4
Dependent Claim 34 words
The method of increasing capacitance by surface roughening of claim 1 wherein the discrete solid particles are of a material selected from the group consisting of SiO 2 and Al 2 O 3 .
Claim 5
Dependent Claim 50 words
The method of increasing capacitance by surface roughening of claim 1 wherein, the discrete solid particles have an average diameter ranging from 30 Angstroms to 3,000 Angstroms; and the discrete solid particles are of a material selected from the group consisting of SiO 2 and Al 2 O 3 .
Claim 6
Dependent Claim 57 words
The method of increasing capacitance by surface roughening of claim 1 further comprising etching the first layer having the adhered discrete solid particles with an etch chemistry that etches the first layer material but is selective to the adhered discrete solid particles to roughen the exposed first layer area not covered by the adhered discrete solid particles.
Claim 7
Dependent Claim 27 words
The method of increasing capacitance by surface roughening of claim 5 wherein the discrete solid particles have an average diameter ranging from 30 Angstroms to 3,000 Angstroms.
Claim 8
Dependent Claim 34 words
The method of increasing capacitance by surface roughening of claim 5 wherein the discrete solid particles are of a material selected from the group consisting of SiO 2 and Al 2 O 3 .
Claim 9
Dependent Claim 60 words
The method of increasing capacitance by surface roughening of claim 1 wherein the step of adhering the discrete solid particles comprises dipping the substrate into a slurry of a solution containing the discrete solid particles suspended therein, removing the substrate from the slurry with the discrete solid particles adhering to the first layer, and rinsing remaining solution from the wafer.
Claim 10
Dependent Claim 27 words
The method of increasing capacitance by surface roughening of claim 8 wherein the discrete solid particles have an average diameter ranging from 30 Angstroms to 3,000 Angstroms.
Claim 11
Dependent Claim 34 words
The method of increasing capacitance by surface roughening of claim 8 wherein the discrete solid particles are of a material selected from the group consisting of SiO 2 and Al 2 O 3 .
Claim 12
Dependent Claim 57 words
The method of increasing capacitance by surface roughening of claim 8 further comprising etching the first layer having the adhered discrete solid particles with an etch chemistry that etches the first layer material but is selective to the adhered discrete solid particles to roughen the exposed first layer area not covered by the adhered discrete solid particles.
Claim 13
Dependent Claim 87 words
The method of increasing capacitance by surface roughening of claim 1 wherein, the step of adhering the discrete solid particles comprises dipping the substrate into a slurry of a solution containing the discrete solid particles suspended therein, removing the substrate from the slurry with the discrete solid particles adhering to the first layer, and rinsing remaining solution from the wafer; and the slurry solution being comprised of a chemistry that chemically etches the exposed first layer material during the dipping step to further roughen the exposed surface.
Claim 14
Dependent Claim 27 words
The method of increasing capacitance by surface roughening of claim 12 wherein the discrete solid particles have an average diameter ranging from 30 Angstroms to 3,000 Angstroms.
Claim 15
Dependent Claim 34 words
The method of increasing capacitance by surface roughening of claim 12 wherein the discrete solid particles are of a material selected from the group consisting of SiO 2 and Al 2 O 3 .
Claim 16
Dependent Claim 61 words
The method of increasing capacitance by surface roughening of claim 12 further comprising an additional step of etching the first layer having the adhered discrete solid particles with an etch chemistry that etches the first layer material but is selective to the adhered discrete solid particles to roughen the exposed first layer area not covered by the adhered discrete solid particles.
Claim 17
Dependent Claim 27 words
The method of increasing capacitance by surface roughening of claim 15 wherein the discrete solid particles have an average diameter ranging from 30 Angstroms to 3,000 Angstroms.
Claim 18
Dependent Claim 34 words
The method of increasing capacitance by surface roughening of claim 15 wherein the discrete solid particles are of a material selected from the group consisting of SiO 2 and Al 2 O 3 .
Claim 19
Independent Claim 223 words
A method of forming a capacitor in semiconductor wafer processing comprising the following steps: providing a layer of insulating dielectric atop a partially processed semiconductor wafer; etching a contact opening in the dielectric layer which aligns with an active area beneath the dielectric layer; applying a first layer of polysilicon to a thickness of from about 100 to 2,000 Angstroms atop the etched dielectric layer thereby defining an exposed surface of polysilicon, the polysilicon making contact with the active area; incontinuously adhering discrete solid particles to the polysilicon exposed surface to roughen the exposed surface; applying a second layer of polysilicon to a thickness of from about 300 to 2000 Angstroms atop the first polysilicon layer and adhered discrete solid particles to provide a lower capacitor plate having an outer surface, the discrete solid particles adhered to the first polysilicon layer inducing roughness into the outer surface thereby increasing its surface area and accordingly capacitance of the lower capacitor plate in a final wafer structure; applying a layer of capacitor dielectric atop the outer surface, the roughness of the outer surface at least in part being transferred to the capacitor dielectric layer; and applying a third layer of polysilicon atop the capacitor dielectric layer, the roughness of the capacitor dielectric layer at least in part being transferred to the third layer of polysilicon.
Claim 20
Independent Claim 223 words
A method of forming a capacitor in semiconductor wafer processing comprising the following steps: providing a layer of insulating dielectric atop a partially processed semiconductor wafer; etching a contact opening in the dielectric layer which aligns with an active area beneath the dielectric layer; applying a first layer of polysilicon to a thickness of from about 100 to 2,000 Angstroms atop the etched dielectric layer thereby defining an exposed surface of polysilicon, the polysilicon making contact with the active area; incontinuously adhering discrete solid particles to the polysilicon exposed surface to roughen the exposed surface; applying a second layer of polysilicon to a thickness of from about 300 to 2000 Angstroms atop the first polysilicon layer and adhered discrete solid particles to provide a lower capacitor plate having an outer surface, the discrete solid particles adhered to the first polysilicon layer inducing roughness into the outer surface thereby increasing its surface area and accordingly capacitance of the lower capacitor plate in a final wafer structure; applying a layer of capacitor dielectric atop the outer surface, the roughness of the outer surface at least in part being transferred to the capacitor dielectric layer; and applying a third layer of polysilicon atop the capacitor dielectric layer, the roughness of the capacitor dielectric layer at least in part being transferred to the third layer of polysilicon.
Claim 21
Dependent Claim 25 words
The method of forming a capacitor of claim 18 wherein the discrete solid particles have an average diameter ranging from 30 Angstroms to 3,000 Angstroms.
Claim 22
Dependent Claim 32 words
The method of forming a capacitor of claim 18 wherein the discrete solid particles are of a material selected from the group consisting of SiO 2 and Al 2 O 3 .
Claim 23
Dependent Claim 57 words
The method of increasing capacitance by surface roughening of claim 18 further comprising etching the first layer having the adhered discrete solid particles with an etch chemistry that etches the first layer material but is selective to the adhered discrete solid particles to roughen the exposed first layer area not covered by the adhered discrete solid particles.
Claim 24
Dependent Claim 25 words
The method of forming a capacitor of claim 21 wherein the discrete solid particles have an average diameter ranging from 30 Angstroms to 3,000 Angstroms.
Claim 25
Dependent Claim 32 words
The method of forming a capacitor of claim 21 wherein the discrete solid particles are of a material selected from the group consisting of SiO 2 and Al 2 O 3 .
Claim 26
Dependent Claim 60 words
The method of increasing capacitance by surface roughening of claim 18 wherein the step of adhering the discrete solid particles comprises dipping the substrate into a slurry of a solution containing the discrete solid particles suspended therein, removing the substrate from the slurry with the discrete seolid particles adhering to the first layer, and rinsing remaining solution from the wafer.
Claim 27
Dependent Claim 25 words
The method of forming a capacitor of claim 24 wherein the discrete solid particles have an average diameter ranging from 30 Angstroms to 3,000 Angstroms.
Claim 28
Dependent Claim 32 words
The method of forming a capacitor of claim 24 wherein the discrete solid particles are of a material selected from the group consisting of SiO 2 and Al 2 O 3 .
Claim 29
Dependent Claim 57 words
The method of increasing capacitance by surface roughening of claim 24 further comprising etching the first layer having the adhered discrete solid particles with an etch chemistry that etches the first layer material but is selective to the adhered discrete solid particles to roughen the exposed first layer area not covered by the adhered discrete solid particles.
Claim 30
Dependent Claim 81 words
The method of forming a capacitor of claim 18 wherein, the step of adhering the discrete solid particles comprises dipping the substrate into a slurry of a solution containing the discrete solid particles suspended therein, removing the substrate from the slurry with the discrete solid particles adhering to the first layer, and rinsing remaining solution from the wafer; and the slurry solution being comprised of a chemistry that chemically etches polysilicon during the dipping step to further roughen the exposed surface.
Claim 31
Dependent Claim 25 words
The method of forming a capacitor of claim 28 wherein the discrete solid particles have an average diameter ranging from 30 Angstroms to 3,000 Angstroms.
Claim 32
Dependent Claim 32 words
The method of forming a capacitor of claim 28 wherein the discrete solid particles are of a material selected from the group consisting of SiO 2 and Al 2 O 3 .
Claim 33
Dependent Claim 61 words
The method of increasing capacitance by surface roughening of claim 28 further comprising an additional step of etching the first layer having the adhered discrete solid particles with an etch chemistry that etches the first layer material but is selective to the adhered discrete solid particles to roughen the exposed first layer area not covered by the adhered discrete solid particles.
Claim 34
Dependent Claim 25 words
The method of forming a capacitor of claim 31 wherein the discrete solid particles have an average diameter ranging from 30 Angstroms to 3,000 Angstroms.
Claim 35
Dependent Claim 32 words
The method of forming a capacitor of claim 31 wherein the discrete solid particles are of a material selected from the group consisting of SiO 2 and Al 2 O 3 .
Claim 36
Independent Claim 137 words
A method of increasing capacitance by surface roughening in semiconductor wafer processing comprising the following steps: applying a first layer of material atop a substrate thereby defining an exposed surface; incontinuously adhering discrete solid particles to the first layer exposed surface, such step of adhering the discrete solid particles comprising dipping the substrate into a slurry of a solution containing the discrete solid particles suspended therein, removing the substrate from the slurry with the discrete solid particles adhering to the first layer, and rinsing remaining solution from the wafer; and etching the first layer having the adhered discrete solid particles with an etch chemistry that etches the first layer material but is selective to the adhered discrete solid particles to etch into and roughen the exposed first layer area not covered by the adhered discrete solid particles.
Claim 37
Independent Claim 137 words
A method of increasing capacitance by surface roughening in semiconductor wafer processing comprising the following steps: applying a first layer of material atop a substrate thereby defining an exposed surface; incontinuously adhering discrete solid particles to the first layer exposed surface, such step of adhering the discrete solid particles comprising dipping the substrate into a slurry of a solution containing the discrete solid particles suspended therein, removing the substrate from the slurry with the discrete solid particles adhering to the first layer, and rinsing remaining solution from the wafer; and etching the first layer having the adhered discrete solid particles with an etch chemistry that etches the first layer material but is selective to the adhered discrete solid particles to etch into and roughen the exposed first layer area not covered by the adhered discrete solid particles.
Claim 38
Dependent Claim 36 words
The method of increasing capacitance by surface roughening of claim 34 whereto the slurry solution is comprised of a chemistry that chemically etches the exposed first layer material during dipping to further roughen the exposed surface.
Claim 39
Independent Claim 95 words
A method of increasing capacitance by surface roughening in semiconductor wafer processing comprising the following steps: applying a first layer of material atop a substrate thereby defining an exposed surface; incontinuously adhering discrete solid particles to the first layer exposed surface, such particles comprising SiO 2 ; and etching the first layer having the adhered discrete solid particles with an etch chemistry that etches the first layer material but is selective to the adhered discrete solid particles to etch into and roughen the exposed first layer area not covered by the adhered discrete solid particles.
Claim 40
Independent Claim 95 words
A method of increasing capacitance by surface roughening in semiconductor wafer processing comprising the following steps: applying a first layer of material atop a substrate thereby defining an exposed surface; incontinuously adhering discrete solid particles to the first layer exposed surface, such particles comprising SiO 2 ; and etching the first layer having the adhered discrete solid particles with an etch chemistry that etches the first layer material but is selective to the adhered discrete solid particles to etch into and roughen the exposed first layer area not covered by the adhered discrete solid particles.
Claim 41
Independent Claim 97 words
A method of increasing capacitance by surface roughening in semiconductor wafer processing comprising the following steps: applying a first layer of material atop a substrate thereby defining an exposed surface; incontinuously adhering discrete solid particles to the first layer exposed surface, such particles comprising Al 2 O 3 ; and etching the first layer having the adhered discrete solid particles with an etch chemistry that etches the first layer material but is selective to the adhered discrete solid particles to etch into and roughen the exposed first layer area not covered by the adhered discrete solid particles.
Claim 42
Independent Claim 97 words
A method of increasing capacitance by surface roughening in semiconductor wafer processing comprising the following steps: applying a first layer of material atop a substrate thereby defining an exposed surface; incontinuously adhering discrete solid particles to the first layer exposed surface, such particles comprising Al 2 O 3 ; and etching the first layer having the adhered discrete solid particles with an etch chemistry that etches the first layer material but is selective to the adhered discrete solid particles to etch into and roughen the exposed first layer area not covered by the adhered discrete solid particles.

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