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US7060345B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Coated tool

Assignee: Sumitomo Electric Industries Ltd
•
Filing: 2003-06-17
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Granted: 2006-06-13
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Expires: 2023-06-17
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Abstract

Abstract Coating-film furnished coated tools that are lubricative while maintaining resistance to wear are realized by coated tools in which a plurality of coating films is furnished on a base part. Furnished as the coating are one or more layers of, respectively: a first film composed of one compound selected from nitrides, carbides, carbonitrides, oxynitrides and carboxynitrides of TiSi; and a second film composed of one compound selected from nitrides, carbides, carbonitrides, oxynitrides and carboxynitrides of one metal M selected from Ti, Cr, and TiCr. The first film and the second film are laminated in alternation.

Inventors

  • 👤 Haruyo Fukui
  • 👤 Kazuo Yamagata
  • 👤 Keiichi Tsuda
  • 👤 Shinya Imamura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 15:05
CPC Classifications
C; C23; C23C; C23C14/00; C23C14/22; C23C14/24; C23C14/32; C23C14/325; C23C14/06; C23C14/0635; C23C14/0641; C23C14/0664; C23C30/00; C23C30/005; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/2495; Y10T428/24967; Y10T428/24975; Y10T428/25; Y10T428/252; Y10T428/26; Y10T428/263; Y10T428/264; Y10T428/265

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 88 words
A coated tool comprising: a base part; a coating furnished on said base part, said coating including, laminated in alternation, one or more layers of each of a first film composed of a blend of a first compound selected from nitrides, carbides, carbonitrides, oxynitrides and carboxynitrides of Tl, and a second compound selected from nitrides, carbides, carbonitrides, oxynitrides and carboxynitrides of Si; and a second film composed of one compound selected from nitrides, carbides, carbonitrides, oxynitrides and carboxynitrides of one metal M selected from Tl, Cr, and TiCr.
Claim 2
Dependent Claim 88 words
A coated tool comprising: a base part; a coating furnished on said base part, said coating including, laminated in alternation, one or more layers of each of a first film composed of a blend of a first compound selected from nitrides, carbides, carbonitrides, oxynitrides and carboxynitrides of Tl, and a second compound selected from nitrides, carbides, carbonitrides, oxynitrides and carboxynitrides of Si; and a second film composed of one compound selected from nitrides, carbides, carbonitrides, oxynitrides and carboxynitrides of one metal M selected from Tl, Cr, and TiCr.
Claim 3
Dependent Claim 31 words
A coated tool as set forth in claim 1 , wherein said first film and said second film are each 0.5 nm or more and 50 nm or less in thickness.
Claim 4
Dependent Claim 31 words
A coated tool as set forth in claim 1 , wherein said first film and said second film are each 0.5 nm or more and 10 nm or less in thickness.
Claim 5
Dependent Claim 33 words
A coated tool as set forth in any of claims 1 through 3 , wherein the Si in said first film is more than 1%, and 30% or less, in atomic weight %.
Claim 6
Dependent Claim 33 words
A coated tool as set forth in any of claims 1 through 3 , wherein the Si in said first film is more than 15%, and 25% or less, in atomic weight %.
Claim 7
Dependent Claim 60 words
A coated tool as set forth in any of claims 1 through 3 , wherein: in said first film the Ti-based compound is a cubic crystalline structure, and the Si-based compound is an amorphous structure; in said second film the metal-M compound is a cubic crystaline structure; and assayed by X-ray diction said coating overall is a cubic crystal system.
Claim 8
Dependent Claim 51 words
A coated tool as set forth in any of claims 1 through 3 , wherein the Ti-based compound in the first film is a crystalline substance whose average grain size is 0.1 nm or more and 10 nm or less, and is dispersed within the amorphous structure of the Si-based compound.
Claim 9
Dependent Claim 30 words
A coated tool as set forth in any of claims 1 through 3 , wherein said coating is 0.5 μm or more and 10 μm or less in compounded thickness.
Claim 10
Dependent Claim 43 words
A coated tool as set forth in any or claims 1 through 3 , wherein an intermediate layer is furnished in between said base part superficially and said coating, said intermediate layer being composed of one selected from Ti, TiN, Cr, and CrN.
Claim 11
Dependent Claim 27 words
A coated tool as set forth in claim 9 , wherein said intermediate layer is preferably 0.05 μm or more and 1.0 μm or less in thickness.
Claim 12
Dependent Claim 46 words
A coated tool as set forth in any of claims 1 through 3 , wherein said base part is one selected from cemented tungsten carbides, cermets, high-speed steels, ceramics, sinters of cubic boron nitride, diamond sinters, silicon nitride sinters, and sinters containing alumina and titanium carbide.
Claim 13
Dependent Claim 42 words
A coated tool as set forth in any of claims 1 through 3 , wherein the coated tool is one selected from a drill, endmill, indexable insert for milling, indexable insert for turning, metal slitting saw, gear cutting tool, reamer, and tap.
Claim 14
Dependent Claim 51 words
A coated tool as set forth in any of claims 1 through 3 , wherein said coating is formed by a physical vapor deposition technique; with a TiSi alloy and a metal M each as an evaporation source material, within a gas containing one or more among nitrogen, carbon and oxygen.
Claim 15
Dependent Claim 55 words
A coated tool as set forth in claim 13 , wherein: the TiSi-alloy evaporation source material utilized in the physical vapor deposition technique is created by hot isostatic pressing and is of 99 to 100% relative density; and ranging continuously over the surface of the source material including its countering face there are no defects.
Claim 16
Dependent Claim 21 words
A coated tool as set forth in claim 13 , wherein the physical vapor deposition technique is an arc-ion plating technique.
Claim 17
Dependent Claim 21 words
A coated tool as set forth in claim 14 , wherein the physical vapor deposition technique is an arc-ion plating technique.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2009-06-12 2009-12-12 2010-06-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2013-06-12 2013-12-12 2014-06-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2017-06-12 2017-12-12 2018-06-13 $7700.00 Window Closed / Lapsed

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