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EP0885984A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Coated hard tool having multi-layer coating

Assignee: Sumitomo Electric Industries Ltd
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Filing: 1998-06-05
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Granted: —
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Expires: 2018-06-05
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Abstract

Abstract In a coated hard tool, a hard coating (4) is formed on a hard base material (1), wherein the coating (4) includes ten or more sublayers (4A, 4B) of types A and B stacked alternately. In the sublayer of type A (4A), a plurality of secondary sublayers of different types each having a thickness of 1 to 50 nm are stacked periodically and repeatedly, while the sublayer of type B (4B) is formed of a single layer. The sublayers (4A, 4B) each have a thickness of 100 to 1000 nm. Each sublayer contains at least one compound selected from a nitride, a carbide, a nitrided carbide and an oxide containing at least one element selected from elements of periodic group 4A, elements of periodic group 5A, Al and B.

Inventors

  • 👤 Yasuhisa c/o Sumimoto Elec. Ind. Ltd. Hashimoto
  • 👤 Kazuo c/o Sumimoto Elec. Ind. Ltd. Yamagata
  • 👤 Nobuyuki c/o Sumimoto Elec. Ind. Ltd. Kitagawa

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-06 12:59
CPC Classifications
C; C23; C23C; C23C4/00; C23C4/04; C23C4/10; C23C28/00; C23C28/04; C23C28/044; C23C14/00; C23C14/06; C23C14/0635; C23C14/0641; C23C14/0664; C23C14/08; C23C14/081; C23C14/083; C23C28/40; C23C28/42; C23C28/44; C23C30/00; C23C30/005; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/2495; Y10T428/24967; Y10T428/24975; Y10T428/26; Y10T428/263; Y10T428/264; Y10T428/265

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 283 words
A coated hard tool including a hard base material (1) and a hard coating (4) on a surface of said base material (1), wherein said coating (4) includes a total of at least four type A sublayers (4A) and type B sublayers (4B) stacked alternately starting with a type A sublayer (4A) or a type B sublayer (4B) at least indirectly on said surface of said base material (1), said type A sublayer (4A) has a thickness in a range of 100 to 5000 nm, and includes a plurality of at least first secondary sublayers (4A1) and second secondary sublayers (4A2) successively stacked periodically and repeatedly with each other, wherein said first secondary sublayers (4A1) respectively have a first composition including at least one compound selected from a nitride, a carbide, a nitrided carbide and an oxide containing at least one element selected from periodic group 4A elements, periodic group 5A elements, Al and B, wherein said second secondary sublayers (4A2) respectively have a second composition different from said first composition and including at least one compound selected from a nitride, a carbide, a nitrided carbide and an oxide containing at least one element selected from periodic group 4A elements, periodic group 5A elements, Al and B, and wherein each said secondary sublayer (4A1, 4A2) has a thickness in a range of 1 to 50 nm, said type B sublayer (4B) consists of a single layer containing at least one compound selected from a nitride, a carbide, a nitrided carbide and an oxide containing at least one element selected from periodic group 4A elements, periodic group 5A elements, Al and B, and having a thickness in a range of 100 to 5000 nm.
Claim 2
Dependent Claim 26 words
The coated hard tool according to claim 1, wherein said coating (4) as a whole has a total thickness in a range of 0.5 to 10µm.
Claim 3
Dependent Claim 86 words
The coated hard tool according to claim 1, further comprising an intermediate layer (3) interposed between said surface of said base material (1) and said coating (4), wherein said intermediate layer (3) contains a compound selected from a nitride, a carbide, a nitrided carbide and an oxide of a periodic group 4A element, and has a thickness in a range of 0.5 to 10µm, and wherein said coating (4) and said intermediate layer (3) together have a total thickness in a range of 1 to 14µm.
Claim 4
Dependent Claim 28 words
The coated hard tool according to claim 3, wherein said intermediate layer (3) consists essentially of a single layer of one of TiN, TiCN, TiZrN, TaC, and HfO.
Claim 5
Dependent Claim 58 words
The coated hard tool according to claim 4, wherein said type B sublayer (4B) consists essentially of one of TiN, TiC, TaCN and SiC, and said first and second secondary sublayers (4A1, 4A2) of said type A sublayer respectively consist essentially of combinations of compounds selected from TiN/AlN, TiN/TiAlN, TiCN/Al 2 O 3 , HfC/NbO, ZrCN/TaN and VN/BN.
Claim 6
Dependent Claim 41 words
The coated hard tool according to claim 3, wherein said thickness of said intermediate layer (3) is not less than said thickness of said type A sublayer (4A) and is not less than said thickness of said type B sublayer (4B).
Claim 7
Dependent Claim 20 words
The coated hard tool according to claim 3, wherein said thickness of said intermediate layer (3) is at least 1µm.
Claim 8
Dependent Claim 22 words
The coated hard tool according to claim 3, wherein said thickness of said intermediate layer (3) is not greater than 2 µm.
Claim 9
Dependent Claim 27 words
The coated hard tool according to claim 1, wherein said coating (4) is arranged directly on and in contact with said surface of said base material (1).
Claim 10
Dependent Claim 25 words
The coated hard tool according to claim 1, wherein said coating (4) consists of said type A sublayers (4A) and said type B sublayers (4B).
Claim 11
Dependent Claim 30 words
The coated hard tool according to claim 10, wherein each one of said type A sublayers (4A) consists of said first secondary sublayers (4A1) and said second secondary sublayers (4A2).
Claim 12
Dependent Claim 59 words
The coated hard tool according to claim 1, wherein said type B sublayer (4B) consists essentially of one of TiN, TiC, TaCN and SiC, and said first and second secondary sublayers (4A1, 4A2) of said type A sublayer (4A) respectively consist essentially of combinations of compounds selected from TiN/AlN, TiN/TiAlN, TiCN/Al 2 O 3 , HfC/NbO, ZrCN/TaN and VN/BN.
Claim 13
Dependent Claim 66 words
The coated hard tool according to claim 1, wherein said hard base material (1) comprises one of a cermet, an alumina based ceramic, a silicon nitride based ceramic, and a superhard alloy selected from a WC-Co alloy, and a WC-Co alloy containing WC, Co, and at least one of a carbide, a nitride, and a nitrided carbide of at least one of Ti, Ta, and Nb.
Claim 14
Dependent Claim 26 words
The coated hard tool according to claim 1, wherein said coating (4) includes at least 8 of said type A and type B sublayers (4A, 4B).
Claim 15
Dependent Claim 26 words
The coated hard tool according to claim 1, wherein said coating (4) includes at least 10 of said type A and type B sublayers (4A, 4B).
Claim 16
Dependent Claim 26 words
The coated hard tool according to claim 1, wherein said coating (4) includes at least 13 of said type A and type B sublayers (4A, 4B).
Claim 17
Dependent Claim 28 words
The coated hard tool according to claim 1, wherein each said type A sublayer (4A) includes at least 24 of said first and second secondary sublayers (4A1, 4A2).
Claim 18
Dependent Claim 28 words
The coated hard tool according to claim 1, wherein each said type A sublayer (4A) includes at least 75 of said first and second secondary sublayers (4A1, 4A2).
Claim 19
Dependent Claim 28 words
The coated hard tool according to claim 1, wherein each said type A sublayer (4A) includes at least 100 of said first and second secondary sublayers (4A1, 4A2).

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