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US7037576B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Polyester or copolyester/polyolefin laminate structures and methods of making the same

Assignee: Eastman Chemical Co
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Filing: 2003-01-31
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Granted: 2006-05-02
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Expires: 2023-01-31
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Abstract

Abstract The invention relates to polyester/polyolefin laminate materials having improved properties. The invention also relates to copolyester/polyolefin laminate materials having improved properties. The laminates herein exhibit improved results in flammability studies. The invention further relates to methods of making laminate structures.

Inventors

  • 👤 John Edward Christopher Willham
  • 👤 Thomas Joseph Pecorini

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 20:28
CPC Classifications
B; B32; B32B; B32B27/00; B32B27/06; B32B27/08; B32B27/30; B32B27/308; B32B27/32; B32B27/34; B32B27/36; B32B2250/00; B32B2250/24; B32B2307/00; B32B2307/30; B32B2307/306; B32B2307/3065; B32B2309/00; B32B2309/08; B32B2309/10; B32B2309/105; Y; Y10; Y10T; Y10T156/00; Y10T156/10; Y10T156/1089; Y10T156/1092; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/2495; Y10T428/24959; Y10T428/31504; Y10T428/31786; Y10T428/31797; Y10T428/31855; Y10T428/31909; Y10T428/31913; Y10T428/31928; Y10T428/31935; Y10T428/31938; Y10T442/00; Y10T442/30; Y10T442/3854; Y10T442/3862; Y10T442/3886

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 117 words
A polyester or copolyester/polyolefin laminate comprising: a) a first polymer layer comprising a polyester or a copolyester, wherein the first polymer layer has an inner and an outer surface, and a thickness of from about 0.080 inches to about 0.250 inches; b) a tie layer comprising consisting essentially of an alkyl acrylate copolymer having a first surface and a second surface, wherein the first surface is adjacent to the inner surface of the first polymer layer; and c) a second polymer layer comprising a polyolefin, wherein the second polymer layer has an inner and an outer surface, and wherein the second surface of the tie layer is adjacent to the inner surface of the second polymer layer.
Claim 2
Dependent Claim 117 words
A polyester or copolyester/polyolefin laminate comprising: a) a first polymer layer comprising a polyester or a copolyester, wherein the first polymer layer has an inner and an outer surface, and a thickness of from about 0.080 inches to about 0.250 inches; b) a tie layer comprising consisting essentially of an alkyl acrylate copolymer having a first surface and a second surface, wherein the first surface is adjacent to the inner surface of the first polymer layer; and c) a second polymer layer comprising a polyolefin, wherein the second polymer layer has an inner and an outer surface, and wherein the second surface of the tie layer is adjacent to the inner surface of the second polymer layer.
Claim 3
Dependent Claim 25 words
The laminate of claim 1 , wherein the laminate is suitable for applications where a CC1 classification is required as defined by UBC Standard 26-7.
Claim 4
Dependent Claim 28 words
The laminate of claim 1 , wherein the tie layer comprises one or more of: ethylene-methyl acrylate copolymer, ethylene-ethyl acrylate copolymer, ethylene-butyl acrylate copolymer or ethylene-methyl methacrylate copolymer.
Claim 5
Dependent Claim 22 words
The laminate of claim 1 , wherein the second polymer layer comprises one or more of: polyethylene, polypropylene, poly-1-butene or ethylene polymer.
Claim 6
Dependent Claim 21 words
The laminate of claim 1 , wherein the second polymer layer comprises a polyethylene woven fabric, polyethylene film or polyethylene sheeting.
Claim 7
Dependent Claim 22 words
The laminate of claim 1 , wherein the second polymer layer has a thickness of from about 0.001 to about 0.020 inches.
Claim 8
Dependent Claim 21 words
The laminate of claim 1 , wherein the tie layer has a thickness of from about 0.0005 to about 0.020 inches.
Claim 9
Dependent Claim 162 words
A process for making a laminate, the process comprising: a) providing a first polymer layer comprising a polyester or copolyester, wherein the first polymer layer has an inner and an outer surface, and a thickness of from about 0.080 inches to about 0.250 inches; b) providing a tie layer comprising consisting essentially of an alkyl acrylate polymer, wherein the tie layer has a first and a second surface; c) providing a second polymer layer comprising a polyolefin, wherein the second polymer layer has an inner and an outer surface; d) applying the tie layer to one or more of the inner surface of the first polymer layer or the inner surface of the second polymer layer and bringing the first and second polymer layers into proximal contact with each other, wherein the tie layer is situated between the first and second polymer layers, thereby providing a pre-laminate; and e) applying sufficient heat and/or pressure to the pre-laminate to provide a laminate material.
Claim 10
Dependent Claim 162 words
A process for making a laminate, the process comprising: a) providing a first polymer layer comprising a polyester or copolyester, wherein the first polymer layer has an inner and an outer surface, and a thickness of from about 0.080 inches to about 0.250 inches; b) providing a tie layer comprising consisting essentially of an alkyl acrylate polymer, wherein the tie layer has a first and a second surface; c) providing a second polymer layer comprising a polyolefin, wherein the second polymer layer has an inner and an outer surface; d) applying the tie layer to one or more of the inner surface of the first polymer layer or the inner surface of the second polymer layer and bringing the first and second polymer layers into proximal contact with each other, wherein the tie layer is situated between the first and second polymer layers, thereby providing a pre-laminate; and e) applying sufficient heat and/or pressure to the pre-laminate to provide a laminate material.
Claim 11
Dependent Claim 15 words
The process of claim 8 , wherein the tie layer is applied in sheet form.
Claim 12
Dependent Claim 14 words
The process of claim 8 , wherein the tie layer is applied by extrusion.
Claim 13
Dependent Claim 27 words
The process of claim 8 , wherein the laminate is suitable for use in applications where a CC1 classification is required as defined by UBC Standard 26-7.
Claim 14
Dependent Claim 29 words
The process of claim 8 , wherein the alkyl acrylate copolymer comprises one or more of ethylene-methyl acrylate copolymer, ethylene-ethyl acrylate copolymer, ethylene-butyl acrylate copolymer or ethylene-methyl methacrylate copolymer.
Claim 15
Dependent Claim 22 words
The process of claim 8 , wherein the second polymer layer comprises one or more of: polyethylene, polypropylene, poly-1-butene or ethylene polymer.
Claim 16
Dependent Claim 21 words
The process of claim 8 , wherein the second polymer layer comprises a polyethylene woven fabric, polyethylene film or polyethylene sheeting.
Claim 17
Dependent Claim 22 words
The process of claim 8 , wherein the second polymer layer has a thickness of from about 0.001 to about 0.020 inches.
Claim 18
Dependent Claim 21 words
The process of claim 8 , wherein the tie layer has a thickness of from about 0.0005 to about 0.020 inches.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2009-05-01 2009-10-31 2010-05-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2013-05-01 2013-10-31 2014-05-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2017-05-01 2017-10-31 2018-05-02 $7700.00 Window Closed / Lapsed

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