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US6871337B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Illumination optimization for specific mask patterns

Assignee: ASML Netherlands BV
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Filing: 2002-02-22
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Granted: 2005-03-22
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Expires: 2022-02-22
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Abstract

Abstract A method and apparatus for microlithography. The method and apparatus include optimizing illumination modes based on characteristics of a specific mask pattern. The illumination is optimized by determining an appropriate illumination mode based on diffraction orders of the reticle, and the autocorrelation of the projection optic. By elimination of parts of the illumination pattern which have no influence on modulation, excess DC light can be reduced, thereby improving depth of focus. Optimization of mask patterns includes addition of sub-resolution features to reduce pitches and discretize the probability density function of the space width.

Inventors

  • 👤 Robert John Socha

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 11:12
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/20; G03F7/70; G03F7/70425; G03F7/70433; G03F1/00; G03F1/36; G03F7/70058; G03F7/70125; G03F7/70441; G03F7/70483; G03F7/70491; G03F7/705

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 75 words
A method of optimizing an illumination profile for a selected patterning structure pattern, comprising: defining a transmission cross coefficient function for an optical system including an illuminator and the selected patterning structure pattern; determining relative relevance to imaging of diffraction orders based on the selected pattern; and calculating an optimized illumination configuration from the transmission cross coefficient function, weighting regions of the illumination configuration based on the relative relevance to imaging of the diffraction orders.
Claim 2
Independent Claim 75 words
A method of optimizing an illumination profile for a selected patterning structure pattern, comprising: defining a transmission cross coefficient function for an optical system including an illuminator and the selected patterning structure pattern; determining relative relevance to imaging of diffraction orders based on the selected pattern; and calculating an optimized illumination configuration from the transmission cross coefficient function, weighting regions of the illumination configuration based on the relative relevance to imaging of the diffraction orders.
Claim 3
Dependent Claim 21 words
A method as in claim 1 , wherein the determining further comprises: determining a characteristic pitch of the selected mask pattern.
Claim 4
Dependent Claim 43 words
A method as in claim 2 , further comprising: identifying a critical region of the selected pattern prior to determining the characteristic pitch, wherein determining the characteristic pitch for the selected pattern is performed by determining the characteristic pitch for the critical region.
Claim 5
Dependent Claim 69 words
A method as in claim 3 , wherein the identifying further comprises identifying a plurality of critical regions and wherein determining the characteristic pitch for the critical region includes: comparing a pitch of each identified critical region; and if the pitch of each identified region is substantially equal, determining the characteristic pitch for the critical region to be equal to the characteristic pitch of one of the identified regions.
Claim 6
Dependent Claim 41 words
A method as in claim 1 , further comprising weighting regions of the illuminator configuration based on a selected optimized metric selected from the group consisting of depth of focus, end-of-line, image log slope (ILS), image slope (IS), and aberration sensitivity.
Claim 7
Dependent Claim 76 words
A method as in claim 1 , further comprising: identifying a plurality of critical regions; determining a pitch of each of the identified critical regions; and calculating optimized illumination configurations from the transmission cross coefficient function, weighing orders based on relevance to imaging of diffraction orders for each critical region, and wherein calculating an optimized illumination configuration further comprises calculating a composite optimized illumination configuration based on the calculated optimized illumination configuration for each critical region.
Claim 8
Dependent Claim 30 words
A method as in claim 1 , further comprising: modifying the selected pattern by optical proximity correction techniques to reduce a total number of different pitches in the mask pattern.
Claim 9
Dependent Claim 21 words
A method as in claim 7 , wherein the modifying further comprises addition of sub-resolution features to the selected mask pattern.
Claim 10
Dependent Claim 14 words
A method as in claim 7 , wherein the modifying and calculating are iterated.
Claim 11
Dependent Claim 47 words
A device manufacturing method comprising: projecting a patterned beam of radiation onto a target portion of a layer of radiation-sensitive material on a substrate, wherein, prior to impinging the substrate, the cross-sectional intensity distribution in the projection beam optimized using a method according to claim 1 .
Claim 12
Dependent Claim 45 words
A method as in claim 10 wherein the optical proximity correction further comprises addition of sub-resolution features selected to modify a continuous probability density function of the space width of the selected mask design such that the modified probability density function has an increased discretization.
Claim 13
Dependent Claim 80 words
A machine readable medium encoded with machine executable instructions for optimizing an illumination profile according to a method comprising: defining a transmission cross coefficient function for an optical system including an illuminator and the selected patterning structure pattern; determining relative relevance to imaging of diffraction orders based on the selected pattern; and calculating an optimized illumination configuration from the transmission cross coefficient function, weighting regions of the illumination configuration based on the relative relevance to imaging of the diffraction orders.
Claim 14
Dependent Claim 80 words
A machine readable medium encoded with machine executable instructions for optimizing an illumination profile according to a method comprising: defining a transmission cross coefficient function for an optical system including an illuminator and the selected patterning structure pattern; determining relative relevance to imaging of diffraction orders based on the selected pattern; and calculating an optimized illumination configuration from the transmission cross coefficient function, weighting regions of the illumination configuration based on the relative relevance to imaging of the diffraction orders.
Claim 15
Dependent Claim 161 words
A lithographic projection apparatus comprising: an illumination system to provide a projection beam of radiation; a support structure to support patterning structure which can be used to pattern the projection beam according to a desired pattern; a substrate table to hold a substrate; a projection system to project the patterned beam onto a target portion of the substrate, wherein the apparatus additionally comprises: a processor to define a transmission cross coefficient function for the illuminator and the patterning structure, to determine relative relevance to imaging of diffraction orders based on the pattern produced by the patterning structure, and to calculate an optimized illumination configuration from the transmission cross coefficient function, to weigh regions of the illumination configuration based on the relative relevance to imaging of the diffraction orders; and a selectably variable beam controller that is adapted to modify the cross-sectional intensity distribution in the projection beam exiting the illumination system in accordance with the illumination configuration calculated by the processor.
Claim 16
Dependent Claim 161 words
A lithographic projection apparatus comprising: an illumination system to provide a projection beam of radiation; a support structure to support patterning structure which can be used to pattern the projection beam according to a desired pattern; a substrate table to hold a substrate; a projection system to project the patterned beam onto a target portion of the substrate, wherein the apparatus additionally comprises: a processor to define a transmission cross coefficient function for the illuminator and the patterning structure, to determine relative relevance to imaging of diffraction orders based on the pattern produced by the patterning structure, and to calculate an optimized illumination configuration from the transmission cross coefficient function, to weigh regions of the illumination configuration based on the relative relevance to imaging of the diffraction orders; and a selectably variable beam controller that is adapted to modify the cross-sectional intensity distribution in the projection beam exiting the illumination system in accordance with the illumination configuration calculated by the processor.
Claim 17
Independent Claim 58 words
A method of optimizing a selected mask design comprising: identifying critical features of the selected mask design; determining an optimized illumination profile based on diffraction orders of the critical features; and modifying the selected mask design by use of optical proximity correction techniques which are selected to reduce a number of pitches present in the selected mask design.
Claim 18
Independent Claim 58 words
A method of optimizing a selected mask design comprising: identifying critical features of the selected mask design; determining an optimized illumination profile based on diffraction orders of the critical features; and modifying the selected mask design by use of optical proximity correction techniques which are selected to reduce a number of pitches present in the selected mask design.
Claim 19
Dependent Claim 76 words
A method as in claim 14 wherein said determining an optimized illumination profile further comprises: defining a transmission cross coefficient function for an optical system including an illuminator and the selected mask design; determining relative relevance to imaging of diffraction orders based on the selected mask design; and calculating an optimized illumination configuration from the transmission cross coefficient function, weighting regions of the illumination configuration based on the relative relevance to imaging of the diffraction orders.
Claim 20
Dependent Claim 68 words
A machine readable medium encoded with machine executable instructions for optimizing an illumination profile according to a method comprising: identifying critical features of the selected mask design; determining an optimized illumination profile based on diffraction orders of the critical features; and modifying the selected mask design by use of optical proximity correction techniques which are selected to reduce a number of pitches present in the selected mask design.
Claim 21
Dependent Claim 68 words
A machine readable medium encoded with machine executable instructions for optimizing an illumination profile according to a method comprising: identifying critical features of the selected mask design; determining an optimized illumination profile based on diffraction orders of the critical features; and modifying the selected mask design by use of optical proximity correction techniques which are selected to reduce a number of pitches present in the selected mask design.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2008-03-21 2008-09-20 2009-03-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2012-03-21 2012-09-20 2013-03-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2016-03-21 2016-09-20 2017-03-22 $7700.00 Window Closed / Lapsed

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