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US6139700A
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Method of and apparatus for forming a metal interconnection in the contact hole of a semiconductor device
Assignee: Samsung Electronics Co Ltd
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Filing: 1998-09-30
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Granted: 2000-10-31
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Expires: 2018-09-30
Abstract
Abstract A method and an apparatus of fabricating a metal interconnection in a contact hole of a semiconductor device reduces contact resistance and improves step coverage. A contact hole is opened in an interlayer insulating film formed on a semiconductor substrate. A conductive layer used as an ohmic contact layer is formed on the interlayer insulating film including the contact hole. An upper surface of the conductive layer is nitrided to form a protective layer. An ALD (atomic layer deposition)-metal barrier layer is formed on the protective layer. The resulting metal barrier layer has good step coverage and no impurities, and the protective layer prevents defects in the conductive layer caused by precursor impurities used during the formation of the metal barrier layer.
Inventors
- 👤 Sang-Bom Kang
- 👤 Sang-in Lee
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-09 01:23
CPC Classifications
H; H10; H10D; H10D64/00; H10D64/01; H10D64/011; H10W; H10W20/00; H10W20/40; H10W20/41; H10W20/44; H10W20/4403; H10W20/4437; H10W20/4441; C; C23; C23C; C23C16/00; C23C16/06; C23C16/08; C23C16/14; C23C16/22; C23C16/30; C23C16/34; C23C16/44; C23C16/455; C23C16/45523; C23C16/45525; H10P; H10P14/00; H10P14/40; H10P14/42; H10P14/43; H10P14/432; H10W20/01; H10W20/031; H10W20/032; H10W20/033; H10W20/047; H10W20/048; H10W20/42
Claims Analysis
Total Claims: 18
Claim 1
Independent Claim
95 words
A method of fabricating a metal interconnection in a semiconductor device comprising: etching a contact hole in an insulating film layer formed on a semiconductor substrate, the contact hole exposing a surface region of the semiconductor substrate; forming a conductive layer on the insulating film layer and the contact hole such that the conductive layer is in ohmic contact with the semiconductor substrate; forming a protective layer on the conductive layer by nitriding an upper surface of the conductive layer; and forming a metal barrier layer, by atomic layer deposition (ALD), on the protective layer.
Claim 2
Independent Claim
95 words
A method of fabricating a metal interconnection in a semiconductor device comprising: etching a contact hole in an insulating film layer formed on a semiconductor substrate, the contact hole exposing a surface region of the semiconductor substrate; forming a conductive layer on the insulating film layer and the contact hole such that the conductive layer is in ohmic contact with the semiconductor substrate; forming a protective layer on the conductive layer by nitriding an upper surface of the conductive layer; and forming a metal barrier layer, by atomic layer deposition (ALD), on the protective layer.
Claim 3
Dependent Claim
15 words
The method according to claim 1, wherein the conductive layer comprises a titanium (Ti) layer.
Claim 4
Dependent Claim
32 words
The method according to claim 1, wherein the conductive layer is formed by one selected from the group consisting of a sputtering method and a plasma enhanced chemical vapor deposition (PE-CVD) method.
Claim 5
Dependent Claim
15 words
The method according to claim 1, wherein the protective layer comprises a metal nitride layer.
Claim 6
Dependent Claim
37 words
The method according to claim 1, wherein the protective layer is formed by a rapid thermal nitridation (RTN) method in an atmosphere selected from the group consisting of nitrogen (N 2 ) and ammonia (NH 3 ).
Claim 7
Dependent Claim
34 words
The method according to claim 1, wherein the protective layer is formed by a plasma method in an atmosphere selected from the group consisting of nitrogen (N 2 ) and ammonia (NH 3 ).
Claim 8
Dependent Claim
99 words
The method according to claim 1, wherein said forming the metal barrier layer comprises: (a) chemisorbing a first precursor on the protective layer; (b) purging any non-chemisorbed first precursor using a purge gas; (c) chemisorbing a second precursor on the protective layer; (d) purging any non-chemisorbed second precursor using the purge gas; (e) reacting the chemisorbed first precursor and second precursors to induce a ligand exchange among the first and second precursors; (f) purging byproduct resulting from said reacting using the purge gas; and (g) repeating steps (a) to (f) to increase the thickness of a metal barrier layer.
Claim 9
Dependent Claim
23 words
The method according to claim 7, wherein the first precursor is one selected from the group consisting of a Ti-precursor and a W-precursor.
Claim 10
Dependent Claim
24 words
The method according to claim 8, wherein the Ti-precursor is one selected from the group consisting of a halide material and a metal-organic material.
Claim 11
Dependent Claim
13 words
The method according to claim 8, wherein the W-precursor comprises WF 6 .
Claim 12
Dependent Claim
13 words
The method according to claim 7, wherein the second precursor comprises an N-precursor.
Claim 13
Dependent Claim
25 words
The method according to claim 11, wherein the N-precursor is one selected from the group consisting of NH 3 and N 2 H 4 .
Claim 14
Dependent Claim
25 words
The method according to claim 7, wherein the purge gas is one selected from a group consisting of argon (Ar) and nitrogen (N 2 ).
Claim 15
Dependent Claim
44 words
The method according to claim 7, wherein during said forming the metal barrier layer, the protective layer is operative to prevent defects in the conductive layer caused by a ligand exchange among the first and second precursors used for forming the metal barrier layer.
Claim 16
Dependent Claim
16 words
The method according to claim 14, wherein the protective layer comprises a titanium nitride (TiN) layer.
Claim 17
Independent Claim
148 words
An apparatus used in fabricating a metal interconnection in a semiconductor device, the semiconductor device having an ohmic contact layer and a metal barrier layer sequentially formed within a contact hole etched in an insulating layer formed on a semiconductor substrate, the apparatus comprising: a transfer chamber; a load lock chamber for loading and unloading a wafer into the transfer chamber; a first process chamber, for forming the ohmic contact layer on the wafer, connected to the transfer chamber; a second process chamber, for forming a protective layer on the ohmic contact layer, connected to the transfer chamber; and a third process chamber, for forming the metal barrier layer on the protective layer, connected to the transfer chamber; wherein the third process chamber is one selected from the group consisting of an atomic layer deposition (ALD)-titanium nitride (TiN) chamber and an atomic layer deposition (ALD)-tungsten nitride (WN) chamber.
Claim 18
Independent Claim
148 words
An apparatus used in fabricating a metal interconnection in a semiconductor device, the semiconductor device having an ohmic contact layer and a metal barrier layer sequentially formed within a contact hole etched in an insulating layer formed on a semiconductor substrate, the apparatus comprising: a transfer chamber; a load lock chamber for loading and unloading a wafer into the transfer chamber; a first process chamber, for forming the ohmic contact layer on the wafer, connected to the transfer chamber; a second process chamber, for forming a protective layer on the ohmic contact layer, connected to the transfer chamber; and a third process chamber, for forming the metal barrier layer on the protective layer, connected to the transfer chamber; wherein the third process chamber is one selected from the group consisting of an atomic layer deposition (ALD)-titanium nitride (TiN) chamber and an atomic layer deposition (ALD)-tungsten nitride (WN) chamber.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 2003-10-31 | 2004-05-01 | 2004-10-31 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2007-10-31 | 2008-05-01 | 2008-10-31 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2011-10-31 | 2012-05-01 | 2012-10-31 | $7700.00 | Window Closed / Lapsed |