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Method and apparatus for integrating low dielectric constant materials into a multilevel metallization and interconnect structure

Assignee: Applied Materials Inc
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Filing: 1997-12-09
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Granted: 2000-04-25
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Expires: 2017-12-09
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Abstract

Abstract A method and apparatus for protecting a metal interconnect from corrosion due to contact with a low k dielectric material in a multilevel metallization and interconnect structure. To facilitate such protection, a barrier material, in the form of a sidewall spacer, is deposited between the dielectric material and the metal line.

Inventors

  • 👤 Mehul Naik

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 03:46
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/01; H10W20/031; H10W20/032; H10W20/033; H10W20/036; H10W20/063; H10W20/071; H10W20/074; H10W20/077

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 140 words
A method of forming a multilevel metallization and interconnect structure comprising the steps of: forming a metal line upon a surface of a substrate, where said metal line has a top surface and sidewalls; depositing a barrier layer over the metal line and said surface of said substrate; removing a portion of the barrier layer where said barrier layer remains deposited on at least said sidewalls of said metal line; depositing a first insulative layer over said metal line, said surface of said substrate and said barrier layer, where said insulative layer is a material that, but for the barrier layer protecting the sidewalls of the metal line, would react with a material of said metal line; depositing a second insulative layer over the first insulative layer; and, forming a via that contacts a top surface of said metal line.
Claim 2
Independent Claim 140 words
A method of forming a multilevel metallization and interconnect structure comprising the steps of: forming a metal line upon a surface of a substrate, where said metal line has a top surface and sidewalls; depositing a barrier layer over the metal line and said surface of said substrate; removing a portion of the barrier layer where said barrier layer remains deposited on at least said sidewalls of said metal line; depositing a first insulative layer over said metal line, said surface of said substrate and said barrier layer, where said insulative layer is a material that, but for the barrier layer protecting the sidewalls of the metal line, would react with a material of said metal line; depositing a second insulative layer over the first insulative layer; and, forming a via that contacts a top surface of said metal line.
Claim 3
Dependent Claim 81 words
The method of claim 1 wherein the step of depositing the second insulative layer further comprises the step of: etching back the first insulative layer until a surface of the first insulative layer is below the top surface of the metal line; and, the forming step further comprises the steps of: planarizing the second insulative layer; etching said via into said second insulative layer to expose said top surface of said metal line; and depositing a conductive material into said via.
Claim 4
Dependent Claim 65 words
The method of claim 1 wherein the forming step further comprises the steps of: planarizing the second insulative layer; etching a via through said first and second insulative layers to contact the top surface of the metal line; and depositing a conductive liner within said via, where a material of said conductive liner is inert with respect to the material of the first insulative layer.
Claim 5
Dependent Claim 25 words
The method of claim 1 wherein said removing step does not remove all of the barrier layer from the top surface of the metal line.
Claim 6
Dependent Claim 25 words
The method of claim 1 wherein said material of said first insulative layer has a dielectric constant that is less than or equal to 3.8.
Claim 7
Dependent Claim 15 words
The method of claim 1 wherein said material of said first insulative layer contains fluorine.
Claim 8
Dependent Claim 34 words
The method of claim 2 wherein said metal line further comprises: a layer of titanium; a first layer of titanium-nitride; a layer of aluminum or an aluminum-copper alloy; and a second layer of titanium-nitride.
Claim 9
Dependent Claim 33 words
The method of claim 2 wherein said metal line further comprises: a first layer of tantalum or tantalum-nitride; a layer of copper or copper alloy; and a second layer of tantalum or tantalum-nitride.
Claim 10
Dependent Claim 30 words
The method of claim 3 wherein said metal line further comprises: a first layer of titanium/titanium-nitride; a layer of aluminum or an aluminum-copper alloy; and a second layer of titanium/titanium-nitride.
Claim 11
Dependent Claim 13 words
The method of claim 3 wherein said liner layer is fabricated of titanium-nitride.
Claim 12
Dependent Claim 26 words
The method of claim 1 wherein the barrier layer is fabricated of a material that impedes corrosion of the metal line by the first insulative layer.
Claim 13
Dependent Claim 30 words
The method of claim 1 wherein the barrier layer is fabricated of a material selected from one or more of the following materials: silicon nitride, silicon oxynitride, and silicon dioxide.
Claim 14
Dependent Claim 17 words
The method of claim 1 wherein the barrier layer has a thickness of less than 500 Å.

References Cited (Backward Citations)

US5236870A Cited
US5930655A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-04-25 2003-10-25 2004-04-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-04-25 2007-10-25 2008-04-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-04-25 2011-10-25 2012-04-25 $7700.00 Window Closed / Lapsed

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