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US6040241A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of avoiding sidewall residue in forming connections

Assignee: United Microelectronics Corp
•
Filing: 1998-02-11
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Granted: 2000-03-21
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Expires: 2018-02-11
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Abstract

Abstract The method in the present invention for forming insulation over conductor includes the following steps. At first, a substrate with a first conductor formed over is provided. The first conductor can be either a gate structure or an interconnection layer. A dielectric layer is then formed over the first conductor the substrate. A portion of the dielectric layer is removed for having a recess free sidewall on the dielectric layer around the first conductor. An insulation for succeeding conductive layer is formed.

Inventors

  • 👤 Tzung-Han Lee
  • 👤 Horng-Nan Chern

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 12:29
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/01; H10W20/031; H10W20/063; H10D; H10D64/00; H10D64/01; H10D64/013; H10D64/01302; H10D64/01304; H10D64/01306; H10D64/01308; H10D64/01312; H10W20/071

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 118 words
A method for forming insulation over conductor, said method comprising the steps of: providing a substrate with a gate structure formed over, wherein said gate structure includes: a polysilicon layer over said substrate; a tungsten silicide layer over said polysilicon layer; an upper insulator layer over said tungsten silicide layer; and insulator spacers with a recessed region covering conformably on sidewalls of said upper insulator layer, said tungsten silicide layer and said polysilicon layer; forming a dielectric layer over said gate structure and said substrate; and performing an etching back process to remove a portion of said dielectric layer for thinning said dielectric layer and having a recess free sidewall on said dielectric layer around said gate structure.
Claim 2
Independent Claim 118 words
A method for forming insulation over conductor, said method comprising the steps of: providing a substrate with a gate structure formed over, wherein said gate structure includes: a polysilicon layer over said substrate; a tungsten silicide layer over said polysilicon layer; an upper insulator layer over said tungsten silicide layer; and insulator spacers with a recessed region covering conformably on sidewalls of said upper insulator layer, said tungsten silicide layer and said polysilicon layer; forming a dielectric layer over said gate structure and said substrate; and performing an etching back process to remove a portion of said dielectric layer for thinning said dielectric layer and having a recess free sidewall on said dielectric layer around said gate structure.
Claim 3
Dependent Claim 32 words
The method of claim 1, wherein said method further comprising the steps of forming a conductor over said dielectric layer; and removing a portion of said conductor to define a conductor pattern.
Claim 4
Dependent Claim 20 words
The method of claim 2, wherein said conductor comprises a combination of conductive layers to serve as an interconnection layer.
Claim 5
Dependent Claim 28 words
The method of claim 1, wherein said recessed region on sidewall is due to said narrower tungsten silicide layer formed by clean process before said insulator spacer formed.
Claim 6
Dependent Claim 13 words
The method of claim 1, wherein said dielectric layer comprises an oxide layer.
Claim 7
Dependent Claim 22 words
The method of claim 5, wherein said oxide layer is formed by chemical vapor deposition with a reaction gas of tetra-ethyl-ortho-silicate (TEOS).
Claim 8
Dependent Claim 15 words
The method of claim 1, wherein said dielectric layer comprises at least two oxide layers.
Claim 9
Independent Claim 134 words
A method for forming connection, said method comprising the steps of: providing a substrate with a gate structure formed over, wherein said gate structure includes: a polysilicon layer over said substrate; a tungsten silicide layer over said polysilicon layer; an upper insulator layer over said tungsten silicide layer; and nitride spacers with a recessed region covering conformably on sidewalls of said upper insulator layer, said tungsten silicide layer and said polysilicon layer; forming a dielectric layer over said gate structure and said substrate; performing an etching back process to remove a portion of said dielectric layer for thinning said dielectric layer and having a recess free sidewall on said dielectric layer around said gate structure; forming a conductor over said dielectric layer; and removing a portion of said conductor to define a conductor pattern.
Claim 10
Independent Claim 134 words
A method for forming connection, said method comprising the steps of: providing a substrate with a gate structure formed over, wherein said gate structure includes: a polysilicon layer over said substrate; a tungsten silicide layer over said polysilicon layer; an upper insulator layer over said tungsten silicide layer; and nitride spacers with a recessed region covering conformably on sidewalls of said upper insulator layer, said tungsten silicide layer and said polysilicon layer; forming a dielectric layer over said gate structure and said substrate; performing an etching back process to remove a portion of said dielectric layer for thinning said dielectric layer and having a recess free sidewall on said dielectric layer around said gate structure; forming a conductor over said dielectric layer; and removing a portion of said conductor to define a conductor pattern.
Claim 11
Dependent Claim 28 words
The method of claim 8, wherein said recessed region on sidewall is due to said narrower tungsten silicide layer formed by clean process before said insulator spacer formed.
Claim 12
Dependent Claim 20 words
The method of claim 8, wherein said conductor comprises a combination of conductive layers to serve as an interconnection layer.
Claim 13
Dependent Claim 13 words
The method of claim 8, wherein said dielectric layer comprises an oxide layer.
Claim 14
Dependent Claim 22 words
The method of claim 8, wherein said oxide layer is formed by chemical vapor deposition with a reaction gas of tetra-ethyl-ortho-silicate (TEOS).
Claim 15
Dependent Claim 15 words
The method of claim 8, wherein said dielectric layer comprises at least two oxide layers.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-03-21 2003-09-20 2004-03-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-03-21 2007-09-20 2008-03-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-03-21 2011-09-20 2012-03-21 $7700.00 Window Closed / Lapsed

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