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US5937274A Expired / Lapsed US ⏱️ 0.0 years remaining

Fabrication method for AlGaIn NPAsSb based devices

Assignee: Opnext Japan Inc
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Filing: 1997-12-18
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Granted: 1999-08-10
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Expires: 2017-12-18
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Abstract

Abstract A fabrication process for a semiconductor device including a plurality of semiconductor layers, the plurality of semiconductor layers including at least a nitrogen-containing alloy semiconductor AlaGabIn1-a-bNxPyAszSb1-x-y-z (0</=a</=1, 0</=b</=1, 0<x<1, 0</=y<1, 0</=z<1), and a method of making the semiconductor device and apparatus. For at least two semiconductor layers out of the plurality of semiconductor layers, a value of lattice strain of said at least two semiconductor layers is set at less than a critical strain at which misfit dislocations are generated at an interface between said two adjacent semiconductor layers. In a method for manufacturing a semiconductor device, Al, Ga, In, N, P, As and Sb as materials are prepared as materials for a semiconductor device, and a plurality of semiconductor layers are epitaxially grown by using said materials, including a layer of nitrogen-containing alloy semiconductor AlaGabIn1-a-bNxPyAszSb1-x-y-z (0</=a</=1, 0</=b</=1, 0<x<1, 0</=y<1, 0</=z<1) using nitrogen radical as nitrogen material, in a vacuum of substantially 10-2 Torr or higher.

Inventors

  • 👤 Masahiko Kondow
  • 👤 Kazuhisa Uomi
  • 👤 Hitoshi Nakamura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 16:17
CPC Classifications
H; H10; H10H; H10H20/00; H10H20/80; H10H20/81; H10H20/822; H10H20/824; B; B82; B82Y; B82Y20/00; H10D; H10D84/00; H10D84/01; H10D84/0123; H10D84/0126; H10D84/0158; H10F; H10F30/00; H10F30/20; H10F30/21; H10F30/22; H10F30/225; H10F39/00; H10F39/10; H10F39/107; H10F55/00; H10F55/18; H10F77/00; H10F77/10; H10F77/12; H10F77/124; H10F77/1248; H10F77/12485; H10H20/01; H10H20/011; H10H20/013; H10H20/0133; H10H20/01335; H10P; H10P14/00; H10P14/20; H10P14/24; H10P14/29; H10P14/2901; H10P14/2902; H10P14/2905; H10P14/2907; H10P14/2909; H10P14/32; H10P14/3202; H10P14/3214; H10P14/3216; H10P14/3218; H10P14/3242; H10P14/3244; H10P14/3251; H10P14/3252; H10P14/34; H10P14/3402; H10P14/3414; H01; H01S; H01S5/00; H01S5/02; H01S5/0206; H01S5/021; H01S5/30; H01S5/32; H01S5/323; H01S5/3235; H01S5/32358; H01S5/32366; H01S5/32375; H01S5/34; H01S5/343; H01S5/3434; H10H29/00; H10H29/10; Y; Y02; Y02E; Y02E10/00; Y02E10/50; Y02E10/544

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 84 words
A method for manufacturing a semiconductor device, comprising the step of: epitaxially growing a plurality of semiconductor layers by using materials selected from the group consisting of Al, Ga, In, N, P, As and Sb, said plurality of semiconductor layers including a layer of nitrogen-containing alloy semiconductor Al a Ga b In 1-a-b N x P y As z Sb 1-x-y-z (0≦a≦1, 0≦b≦1, 0<x<1, 0≦y<1, 0≦z<1) formed using nitrogen radical as nitrogen material, in a vacuum of substantially 10 -2 Torr or higher vacuum.
Claim 2
Independent Claim 84 words
A method for manufacturing a semiconductor device, comprising the step of: epitaxially growing a plurality of semiconductor layers by using materials selected from the group consisting of Al, Ga, In, N, P, As and Sb, said plurality of semiconductor layers including a layer of nitrogen-containing alloy semiconductor Al a Ga b In 1-a-b N x P y As z Sb 1-x-y-z (0≦a≦1, 0≦b≦1, 0<x<1, 0≦y<1, 0≦z<1) formed using nitrogen radical as nitrogen material, in a vacuum of substantially 10 -2 Torr or higher vacuum.
Claim 3
Dependent Claim 12 words
A semiconductor device manufactured by the manufacturing method according to claim 1.
Claim 4
Independent Claim 145 words
A method for manufacturing a semiconductor device, comprising the step of: epitaxially growing a plurality of semiconductor layers by using materials selected from the group consisting of Al, Ga, In, N, P, As and Sb, said plurality of semiconductor layers including a layer of nitrogen-containing alloy semiconductor Al a Ga b In 1-a-b N x P y As z Sb 1-x-y-z (0≦a≦1, 0≦b≦1, 0<x<1, 0≦y<1, 0≦z<1) formed using nitrogen radical as nitrogen material, in a vacuum of substantially 10 -2 Torr or higher vacuum, wherein, in said epitaxially growing a plurality of semiconductor layers, for at least two semiconductor layers out of said plurality of semiconductor layers, a value of lattice strain of said at least two semiconductor layers is controlled so as to be less than a critical strain at which misfit dislocations are generated at an interface between said two adjacent semiconductor layers.
Claim 5
Independent Claim 145 words
A method for manufacturing a semiconductor device, comprising the step of: epitaxially growing a plurality of semiconductor layers by using materials selected from the group consisting of Al, Ga, In, N, P, As and Sb, said plurality of semiconductor layers including a layer of nitrogen-containing alloy semiconductor Al a Ga b In 1-a-b N x P y As z Sb 1-x-y-z (0≦a≦1, 0≦b≦1, 0<x<1, 0≦y<1, 0≦z<1) formed using nitrogen radical as nitrogen material, in a vacuum of substantially 10 -2 Torr or higher vacuum, wherein, in said epitaxially growing a plurality of semiconductor layers, for at least two semiconductor layers out of said plurality of semiconductor layers, a value of lattice strain of said at least two semiconductor layers is controlled so as to be less than a critical strain at which misfit dislocations are generated at an interface between said two adjacent semiconductor layers.
Claim 6
Dependent Claim 75 words
A manufacturing method according to claim 3, wherein in a process for growing at least one of said plurality of semiconductor layers, a stress compensated layer with the stress canceled is formed by alternately depositing layers having compressive strain and layers having tensile strain, and each said layer having tensile strain is said nitrogen-containing alloy semiconductor Al a Ga b In 1-a-b N x P y As z Sb 1-x-y-z (0≦a≦1, 0≦b≦1, 0<x<1, 0≦y<1, 0≦z<1).
Claim 7
Dependent Claim 12 words
A semiconductor device manufactured by the manufacturing method according to claim 3.
Claim 8
Dependent Claim 22 words
A manufacturing method according to claim 3, wherein said nitrogen radical is nitrogen obtained by activating nitrogen molecules by radio frequency plasma.
Claim 9
Dependent Claim 29 words
A manufacturing method according to claim 3, wherein the plurality of semiconductor layers are semiconductor layers stacked on one another on a substrate, the substrate being a silicon substrate.
Claim 10
Dependent Claim 16 words
A manufacturing method according to claim 7, wherein said silicon substrate has semiconductor elements formed thereon.
Claim 11
Independent Claim 95 words
A method for manufacturing a semiconductor device, comprising the steps of: preparing Al, Ga, In, N, P, As and Sb as materials for a semiconductor device; and epitaxially growing a plurality of semiconductor layers by using said materials, including a layer of nitrogen-containing alloy semiconductor Al a Ga b In 1-a-b N x P y As z Sb 1-x-y-z (0≦a≦1, 0≦b≦1, 0<x<1, 0≦y<1, 0≦z<1) using nitrogen radical as nitrogen material, in a vacuum of substantially 10 -2 Torr or higher, wherein as impurity materials for said semiconductor device, C, Be, Si and Sn are used.
Claim 12
Independent Claim 95 words
A method for manufacturing a semiconductor device, comprising the steps of: preparing Al, Ga, In, N, P, As and Sb as materials for a semiconductor device; and epitaxially growing a plurality of semiconductor layers by using said materials, including a layer of nitrogen-containing alloy semiconductor Al a Ga b In 1-a-b N x P y As z Sb 1-x-y-z (0≦a≦1, 0≦b≦1, 0<x<1, 0≦y<1, 0≦z<1) using nitrogen radical as nitrogen material, in a vacuum of substantially 10 -2 Torr or higher, wherein as impurity materials for said semiconductor device, C, Be, Si and Sn are used.
Claim 13
Independent Claim 95 words
A method for manufacturing a semiconductor device, comprising the steps of: preparing Al, Ga, In, N, P, As and Sb as materials for a semiconductor device; and epitaxially growing a plurality of semiconductor layers by using said materials, including a layer of nitrogen-containing alloy semiconductor Al a Ga b In 1-a-b N x P y As z Sb 1-x-y-z (0≦a≦1, 0≦b≦1, 0<x<1, 0≦y<1, 0≦z<1) using nitrogen radical as nitrogen material, in a vacuum of substantially 10 -2 Torr or higher, wherein said nitrogen radical is nitrogen obtained by activating nitrogen molecules by radio frequency plasma.
Claim 14
Independent Claim 95 words
A method for manufacturing a semiconductor device, comprising the steps of: preparing Al, Ga, In, N, P, As and Sb as materials for a semiconductor device; and epitaxially growing a plurality of semiconductor layers by using said materials, including a layer of nitrogen-containing alloy semiconductor Al a Ga b In 1-a-b N x P y As z Sb 1-x-y-z (0≦a≦1, 0≦b≦1, 0<x<1, 0≦y<1, 0≦z<1) using nitrogen radical as nitrogen material, in a vacuum of substantially 10 -2 Torr or higher, wherein said nitrogen radical is nitrogen obtained by activating nitrogen molecules by radio frequency plasma.
Claim 15
Independent Claim 102 words
A method for manufacturing a semiconductor device, comprising the steps of: preparing Al, Ga, In, N, P, As and Sb as materials for a semiconductor device; and epitaxially growing a plurality of semiconductor layers by using said materials, including a layer of nitrogen-containing alloy semiconductor Al a Ga b In 1-a-b N x P y As z Sb 1-x-y-z (0≦a≦1, 0≦b≦1, 0<x<1, 0≦y<1, 0≦z<1) using nitrogen radical as nitrogen material, in a vacuum of substantially 10 -2 Torr or higher, wherein the plurality of semiconductor layers are semiconductor layers stacked on one another on a substrate, the substrate being a silicon substrate.
Claim 16
Independent Claim 102 words
A method for manufacturing a semiconductor device, comprising the steps of: preparing Al, Ga, In, N, P, As and Sb as materials for a semiconductor device; and epitaxially growing a plurality of semiconductor layers by using said materials, including a layer of nitrogen-containing alloy semiconductor Al a Ga b In 1-a-b N x P y As z Sb 1-x-y-z (0≦a≦1, 0≦b≦1, 0<x<1, 0≦y<1, 0≦z<1) using nitrogen radical as nitrogen material, in a vacuum of substantially 10 -2 Torr or higher, wherein the plurality of semiconductor layers are semiconductor layers stacked on one another on a substrate, the substrate being a silicon substrate.
Claim 17
Dependent Claim 16 words
A manufacturing method according to claim 11, wherein said silicon substrate has semiconductor elements formed thereon.

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