Claims Analysis
Total Claims: 54
Claim 1
Independent Claim
105 words
An etching method comprising: providing an opening to a recess within a structural layer, the structural layer having a top surface, the recess extending from the top surface of the structural layer to a depth; and forming a material within the recess; adhering an etching agent to the opening, wherein the etching agent is selected from the group consisting of HCl, CHCl 3 , Cl 2 , CIF 3 , CF 4 , and CHF 3 ; etching the material from the opening using photons that are directed at a non-orthogonal angle at the top surface, wherein said etching agent is activated by said photons.
Claim 2
Dependent Claim
105 words
An etching method comprising: providing an opening to a recess within a structural layer, the structural layer having a top surface, the recess extending from the top surface of the structural layer to a depth; and forming a material within the recess; adhering an etching agent to the opening, wherein the etching agent is selected from the group consisting of HCl, CHCl 3 , Cl 2 , CIF 3 , CF 4 , and CHF 3 ; etching the material from the opening using photons that are directed at a non-orthogonal angle at the top surface, wherein said etching agent is activated by said photons.
Claim 3
Dependent Claim
85 words
A method as recited in claim 1, wherein, after etching said material, the recess comprises a mouth, a bottom, and a sidewall, the sidewall having an upper portion extending substantially vertically from the mouth down to a selected depth that is less than the depth of the recess, the sidewall also having a lower portion extending substantially vertically from the selected depth down to the bottom, and wherein said etching removes a greater amount of said material from the upper portion than the lower portion.
Claim 4
Dependent Claim
15 words
A method as recited in claim 2, wherein the non-orthogonal angle is an acute angle.
Claim 5
Dependent Claim
33 words
A method as recited in claim 3, wherein the acute angle is selected such that the opening is widened down to the selected depth, but is not substantially widened beyond the selected depth.
Claim 6
Dependent Claim
26 words
A method as recited in claim 4, wherein, after said etching, the material within the recess that is below said selected depth has a uniform thickness.
Claim 7
Dependent Claim
18 words
A method as recited in claim 4, wherein the recess has an aspect ratio of at least three.
Claim 8
Dependent Claim
66 words
A method as recited in claim 2, wherein a segment of the etching agent is adhered over the upper portion and is activated by the photons to thereby etch the material from the upper portion, and wherein the top surface of the structural layer at least in part prevents a segment of the etching agent adhered over the lower portion from being exposed to the photons.
Claim 9
Dependent Claim
65 words
A method as recited in claim 2, wherein a substantial portion of the photons are blocked by the top surface of the structural layer during etching the material from the opening, such that a first flux density of photons reaches the upper portion and a second flux density of photons reaches the lower portion, the first flux density being greater than the second flux density.
Claim 10
Dependent Claim
73 words
A method as recited in claim 2, wherein the mouth has a deposited layer of the material formed thereon, the deposited layer of material defining a protruding cusp and being upon the bottom, and wherein etching the material from the opening causes the etching agent to etch the deposited layer of the material formed on the mouth, thereby reducing the protruding cusp without etching the deposited layer of the material upon the bottom.
Claim 11
Dependent Claim
23 words
A method as recited in claim 1, wherein the opening is widened but not substantially deepened by etching a material from the opening.
Claim 12
Dependent Claim
17 words
A method as recited in claim 1, wherein the opening forms a part of an interconnect structure.
Claim 13
Dependent Claim
24 words
A method as recited in claim 1, wherein adhering an etching agent to the opening is conducted at a temperature below about 300° C.
Claim 14
Dependent Claim
31 words
A method as recited in claim 1, wherein adhering an etching agent to the opening is conducted at a pressure within the range of about 10 mtorr to about 10 torr.
Claim 15
Dependent Claim
25 words
A method as recited in claim 1, wherein the etching the material within the opening using photons further comprises generating said photon with a laser.
Claim 16
Dependent Claim
110 words
An etching method comprising: providing a structural layer having a top surface and a recess within the structural layer, the recess extending within the structural layer from the top surface and having a depth within the structural layer; forming a material within the recess; adhering an etching agent to the material within the recess, wherein the etching agent is selected from the group consisting of HCl, CHCl 3 , Cl 2 , ClF 3 , CF 4 , and CHF 3 ; etching the material within the opening using photons that are directed at a non-orthogonal angle at the top surface, wherein said etching agent is activated by the photons.
Claim 17
Dependent Claim
110 words
An etching method comprising: providing a structural layer having a top surface and a recess within the structural layer, the recess extending within the structural layer from the top surface and having a depth within the structural layer; forming a material within the recess; adhering an etching agent to the material within the recess, wherein the etching agent is selected from the group consisting of HCl, CHCl 3 , Cl 2 , ClF 3 , CF 4 , and CHF 3 ; etching the material within the opening using photons that are directed at a non-orthogonal angle at the top surface, wherein said etching agent is activated by the photons.
Claim 18
Dependent Claim
153 words
An etching method comprising: providing an opening in a structural layer of a semiconductor substrate, the structural layer having a top surface, the opening extending to a total depth and having a mouth, a bottom, and a sidewall, and the sidewall having an upper portion extending substantially vertically from the mouth down to a selected depth that is less than the total depth and also having a lower portion extending substantially vertically from the selected depth down to the bottom; adhering an etching, agent to the opening, wherein the etching agent is selected from the group consisting of: HCl, CHCl 3 , Cl 2 , CIF 3 , CF 4 , and CHF 3 ; and etching a material from the opening by directing photons towards the opening at an acute angle to the surface, wherein a greater amount of said material is removed from the uppler portion than from the lower portion.
Claim 19
Dependent Claim
153 words
An etching method comprising: providing an opening in a structural layer of a semiconductor substrate, the structural layer having a top surface, the opening extending to a total depth and having a mouth, a bottom, and a sidewall, and the sidewall having an upper portion extending substantially vertically from the mouth down to a selected depth that is less than the total depth and also having a lower portion extending substantially vertically from the selected depth down to the bottom; adhering an etching, agent to the opening, wherein the etching agent is selected from the group consisting of: HCl, CHCl 3 , Cl 2 , CIF 3 , CF 4 , and CHF 3 ; and etching a material from the opening by directing photons towards the opening at an acute angle to the surface, wherein a greater amount of said material is removed from the uppler portion than from the lower portion.
Claim 20
Dependent Claim
22 words
A method as recited in claim 16, wherein the opening is widened but not deepened by etching the material from the opening.
Claim 21
Dependent Claim
28 words
A method as recited in claim 17, wherein, after said etching, the opening is widened down to the selected depth but is not widened beyond the selected depth.
Claim 22
Dependent Claim
27 words
A method as recited in claim 18, wherein, after said etching, a layer of the material in the opening below said selected depth has a uniform thickness.
Claim 23
Dependent Claim
18 words
A method as recited in claim 18, wherein the aspect ratio of the opening is at least three.
Claim 24
Dependent Claim
60 words
A method as recited in claim 20, wherein a segment of the etching agent is adhered over the upper portion and is activated by the photons to thereby etch the material from the upper portion, and wherein the top surface prevents another segment of the etching agent that is adhered over the lower portion from being exposed to the photons.
Claim 25
Dependent Claim
17 words
A method as recited in claim 21, wherein the opening forms a part of an interconnect structure.
Claim 26
Dependent Claim
60 words
A method as recited in claim 16, wherein a portion of the photons are blocked by the top surface during etching the material from the opening, such that a first flux density of photons reaches the upper portion and a second flux density of photons reaches the lower portion, the first flux density being greater than the second flux density.
Claim 27
Dependent Claim
73 words
A method as recited in claim 16, wherein the mouth has a deposited layer of the material formed thereon, the deposited layer of material defining a protruding cusp and being upon the bottom, and wherein etching the material from the opening causes the etching agent to etch the deposited layer of the material formed on the mouth, thereby reducing the protruding cusp without etching the deposited layer of the material upon the bottom.
Claim 28
Dependent Claim
36 words
A method as recited in claim 16, wherein adhering the etching agent is conducted at a pressure within the range of about 10 mtorr to about 10 torr and at a temperature below about 300° C.
Claim 29
Independent Claim
176 words
A method of widening an interconnect structure opening in a structural layer of a semiconductor substrate, the method comprising: providing an interconnect structure opening in a surface of a structural layer of a semiconductor substrate, the interconnect structure having a mouth and a bottom, and the mouth having a deposited layer of material formed thereon, the deposited layer of material defining a protruding cusp and being upon the bottom; adhering an etching agent, selected from the group consisting of HCl, CHCl 3 , Cl 2 , ClF 3 , CF 4 , and CHF 3 , to the interconnect structure at a temperature below about 300° C. and at a pressure within the range of about 10 mtorr to about 10 torr; and etching a material from the interconnect structure by directing photons towards the interconnect structure at an acute angle to the surface to widen the interconnect structure down to a selected depth but not beyond the selected depth and thereby achieve an aspect ratio of the interconnect structure opening of at least about 3.
Claim 30
Independent Claim
176 words
A method of widening an interconnect structure opening in a structural layer of a semiconductor substrate, the method comprising: providing an interconnect structure opening in a surface of a structural layer of a semiconductor substrate, the interconnect structure having a mouth and a bottom, and the mouth having a deposited layer of material formed thereon, the deposited layer of material defining a protruding cusp and being upon the bottom; adhering an etching agent, selected from the group consisting of HCl, CHCl 3 , Cl 2 , ClF 3 , CF 4 , and CHF 3 , to the interconnect structure at a temperature below about 300° C. and at a pressure within the range of about 10 mtorr to about 10 torr; and etching a material from the interconnect structure by directing photons towards the interconnect structure at an acute angle to the surface to widen the interconnect structure down to a selected depth but not beyond the selected depth and thereby achieve an aspect ratio of the interconnect structure opening of at least about 3.
Claim 31
Independent Claim
176 words
A method of planarizing a structural feature situated on a semiconductor substrate, the method comprising: providing a structural feature on a semiconductor substrate, the structural feature having a first surface and an opening formed in the first surface, the opening extending to a total depth and having a mouth, a bottom, and a sidewall, the sidewall having an upper portion extending substantially vertically from the mouth down to a selected depth that is less than the total depth and also having a lower portion extending substantially vertically from the selected depth down to the bottom; forming a layer of a material within the opening; adhering an etching agent selected from the group consisting of: HCl, CHCl 3 , Cl 2 , CIF 3 , CF 4 , and CHF 3 to a material within the opening; and etching said material from within the opening by directing photons towards the opening at an acute angle to the first surface, wherein a greater amount of said material is removed from the upper portion than from the lower portion.
Claim 32
Independent Claim
176 words
A method of planarizing a structural feature situated on a semiconductor substrate, the method comprising: providing a structural feature on a semiconductor substrate, the structural feature having a first surface and an opening formed in the first surface, the opening extending to a total depth and having a mouth, a bottom, and a sidewall, the sidewall having an upper portion extending substantially vertically from the mouth down to a selected depth that is less than the total depth and also having a lower portion extending substantially vertically from the selected depth down to the bottom; forming a layer of a material within the opening; adhering an etching agent selected from the group consisting of: HCl, CHCl 3 , Cl 2 , CIF 3 , CF 4 , and CHF 3 to a material within the opening; and etching said material from within the opening by directing photons towards the opening at an acute angle to the first surface, wherein a greater amount of said material is removed from the upper portion than from the lower portion.
Claim 33
Dependent Claim
31 words
A method as recited in claim 27, further comprising forming said layer of material upon the first surface of the structural feature and planarizing the first surface of the structural feature.
Claim 34
Independent Claim
183 words
A method of forming a structural feature situated on a semiconductor substrate, the method comprising: providing a structural feature on a semiconductor substrate, the structural feature having a first surface and an opening formed in the first surface, the opening extending to a total depth and having a mouth, a bottom, and a sidewall, the sidewall having an upper portion extending substantially vertically from the mouth down to a selected depth that is less than the total depth and also having a lower portion extending substantially vertically from the selected depth down to the bottom; forming a layer of a material within the opening; adhering an etching agent to the material within the opening; etching said material from within the opening by directing photons towards the opening at an acute angle to the first surface, wherein a greater amount of said material is removed from the uppler portion than from the lower portion; depositing a layer of filler material over the opening, the layer of filler material having an upper level extending above the mouth and a lower level located above the bottom.
Claim 35
Independent Claim
183 words
A method of forming a structural feature situated on a semiconductor substrate, the method comprising: providing a structural feature on a semiconductor substrate, the structural feature having a first surface and an opening formed in the first surface, the opening extending to a total depth and having a mouth, a bottom, and a sidewall, the sidewall having an upper portion extending substantially vertically from the mouth down to a selected depth that is less than the total depth and also having a lower portion extending substantially vertically from the selected depth down to the bottom; forming a layer of a material within the opening; adhering an etching agent to the material within the opening; etching said material from within the opening by directing photons towards the opening at an acute angle to the first surface, wherein a greater amount of said material is removed from the uppler portion than from the lower portion; depositing a layer of filler material over the opening, the layer of filler material having an upper level extending above the mouth and a lower level located above the bottom.
Claim 36
Dependent Claim
36 words
A method as recited in claim 29, further comprising a step, conducted after the step of depositing a layer of filler material over the opening, of planarizing the upper level of the layer of filler material.
Claim 37
Independent Claim
294 words
A method of planarizing a structural feature situated on a semiconductor substrate, the method comprising: providing a structural feature on a semiconductor substrate, the structural feature having a first surface and an opening formed in the first surface, the opening extending to a total depth and having a mouth, a bottom, and a sidewall, the sidewall having an uppler portion extending substantially vertically from the mouth down to a selected depth that is less than the total depth and also having a lower portion extending substantially vertically from the selected depth down to the bottom, forming a layer of a material within the opening; adhering an etching agent to the material within the opening etching said material from within the opening by directing photons towards the opening at an acute angle to the first surface, wherein a greater amount of said material is removed from the uppler portion than from the lower portion; depositing a layer of filler material over the opening, the layer of filler material having an upper level extending above the opening and a lower level located above the bottom and below the mouth; adhering a film of etching agent to the layer of filler material; directing photons towards the etching agent on the filler material at an acute angle to the first surface, such that the filler material over the upper level of the first surface is etched at a greater rate than the filler material over the lower level of the first surface; and forming a planarized top surface over the opening by repeating the steps of: depositing a layer of filler material over the opening; adhering a film of etching agent to the layer of filler material; and directing photons towards the etching agent on the filler material.
Claim 38
Independent Claim
294 words
A method of planarizing a structural feature situated on a semiconductor substrate, the method comprising: providing a structural feature on a semiconductor substrate, the structural feature having a first surface and an opening formed in the first surface, the opening extending to a total depth and having a mouth, a bottom, and a sidewall, the sidewall having an uppler portion extending substantially vertically from the mouth down to a selected depth that is less than the total depth and also having a lower portion extending substantially vertically from the selected depth down to the bottom, forming a layer of a material within the opening; adhering an etching agent to the material within the opening etching said material from within the opening by directing photons towards the opening at an acute angle to the first surface, wherein a greater amount of said material is removed from the uppler portion than from the lower portion; depositing a layer of filler material over the opening, the layer of filler material having an upper level extending above the opening and a lower level located above the bottom and below the mouth; adhering a film of etching agent to the layer of filler material; directing photons towards the etching agent on the filler material at an acute angle to the first surface, such that the filler material over the upper level of the first surface is etched at a greater rate than the filler material over the lower level of the first surface; and forming a planarized top surface over the opening by repeating the steps of: depositing a layer of filler material over the opening; adhering a film of etching agent to the layer of filler material; and directing photons towards the etching agent on the filler material.
Claim 39
Dependent Claim
34 words
A method as recited in claim 31, further comprising performing a height reduction process upon the planarized top surface, the height reduction process being at least one of a chemical-mechanical process and an etchback.
Claim 40
Dependent Claim
16 words
A method as recited in claim 31, wherein the layer of filler material is a dielectric.
Claim 41
Dependent Claim
15 words
A method as recited in claim 33, wherein the opening is composed of a dielectric.
Claim 42
Independent Claim
116 words
A method of reducing cusping at an entrance to a recess, the method comprising: forming a recess in a layer having a top surface, the recess having an entrance at the top surface and a width; decreasing some but not all of the width of the entrance by forming a first material within the opening; forming an etching agent selected from the group consisting of: HCl, CHCl 3 , Cl 2 , CIF 3 , CF 4 , and CHF 3 , upon the first material within the opening; increasing the width of the entrance to the recess by directing light at the etching agent at an acute angle to the top surface of the layer.
Claim 43
Independent Claim
116 words
A method of reducing cusping at an entrance to a recess, the method comprising: forming a recess in a layer having a top surface, the recess having an entrance at the top surface and a width; decreasing some but not all of the width of the entrance by forming a first material within the opening; forming an etching agent selected from the group consisting of: HCl, CHCl 3 , Cl 2 , CIF 3 , CF 4 , and CHF 3 , upon the first material within the opening; increasing the width of the entrance to the recess by directing light at the etching agent at an acute angle to the top surface of the layer.
Claim 44
Dependent Claim
75 words
The method as defined in claim 35, wherein: the recess has a sidewall extending from the entrance into the layer past a selected depth, forming the first material within the opening further comprises forming the first material upon the sidewall on opposite sides of the selected depth; and directing light at the etching agent removes more of the first material on the sidewall that is above the selected depth than is below the selected depth.
Claim 45
Independent Claim
258 words
A method of reducing cusping at an entrance to a recess, the method comprising: forming a recess in a layer having a top surface, the recess having an entrance at the top surface, a width, and a sidewall extending from the entrance into the layer past a selected depth; decreasing some but not all of the width of the entrance by forming a first material within the opening upon the sidewall on opposite sides of the selected depth; forming an etching agent upon the first material within the opening; increasing the width of the entrance to the recess by directing light at the etching agent at an acute angle to the top surface of the layer so as to remove more of the first material on the sidewall that is above the selected depth than is below the selected depth; filling the recess with a layer of filler material formed upon the first material, the layer of filler material having an upper level extending above the entrance to the recess and a lower level located above a bottom of the recess and below the entrance to the recess; adhering a film of etching agent to the layer of filler material; directing light towards the etching agent on the filler material at an acute angle to the top surface of the layer such that the filler material over the upper level of the top surface of the layer is etched at a greater rate than the filler material over the lower level of the top surface of the layer.
Claim 46
Independent Claim
258 words
A method of reducing cusping at an entrance to a recess, the method comprising: forming a recess in a layer having a top surface, the recess having an entrance at the top surface, a width, and a sidewall extending from the entrance into the layer past a selected depth; decreasing some but not all of the width of the entrance by forming a first material within the opening upon the sidewall on opposite sides of the selected depth; forming an etching agent upon the first material within the opening; increasing the width of the entrance to the recess by directing light at the etching agent at an acute angle to the top surface of the layer so as to remove more of the first material on the sidewall that is above the selected depth than is below the selected depth; filling the recess with a layer of filler material formed upon the first material, the layer of filler material having an upper level extending above the entrance to the recess and a lower level located above a bottom of the recess and below the entrance to the recess; adhering a film of etching agent to the layer of filler material; directing light towards the etching agent on the filler material at an acute angle to the top surface of the layer such that the filler material over the upper level of the top surface of the layer is etched at a greater rate than the filler material over the lower level of the top surface of the layer.
Claim 47
Independent Claim
124 words
A method of reducing cusping at an entrance to a recess in a layer having a top surface, the recess having an entrance at the top surface, the entrance having a width at the top surface, the method comprising: decreasing the width of the entrance to the recess by forming a first material on the entrance to the opening; forming an etching agent selected from the group consisting of: HCl, CHCl 3 , Cl 2 , CIF 3 , CF 4 , and CHF 3 upon the first material within the opening; increasing the width of the entrance to the recess by activating the etching agent by directing photons at the activating agent at an acute angle to the top surface of the layer.
Claim 48
Independent Claim
124 words
A method of reducing cusping at an entrance to a recess in a layer having a top surface, the recess having an entrance at the top surface, the entrance having a width at the top surface, the method comprising: decreasing the width of the entrance to the recess by forming a first material on the entrance to the opening; forming an etching agent selected from the group consisting of: HCl, CHCl 3 , Cl 2 , CIF 3 , CF 4 , and CHF 3 upon the first material within the opening; increasing the width of the entrance to the recess by activating the etching agent by directing photons at the activating agent at an acute angle to the top surface of the layer.
Claim 49
Independent Claim
220 words
A method of reducing cusiping at an entrance to a recess in a layer having a top surface, the recess having an entrance at the top surface, the entrance having a width at the top surface, the method comprising: decreasing the width of the entrance to the recess by forming a first material on the entrance to the opening: forming an etching agent upon the first material within the opening; increasing the width of the entrance to the recess by activating the etching agent by directing photons at the activating agent at an acute angle to the top surface of the layer; filling the recess with a layer of filler material formed upon the first material, the layer of filler material having an upper level extending above the entrance to the recess and a lower level located above a bottom of the recess and below the entrance to the recess; adhering a film of etching agent to the layer of filler material; directing light towards the etching agent on the filler material at an acute angle to the top surface of the layer such that the filler material over the upper level of the top surface of the layer is etched at a greater rate than the filler material over the lower level of the top surface of the layer.
Claim 50
Independent Claim
220 words
A method of reducing cusiping at an entrance to a recess in a layer having a top surface, the recess having an entrance at the top surface, the entrance having a width at the top surface, the method comprising: decreasing the width of the entrance to the recess by forming a first material on the entrance to the opening: forming an etching agent upon the first material within the opening; increasing the width of the entrance to the recess by activating the etching agent by directing photons at the activating agent at an acute angle to the top surface of the layer; filling the recess with a layer of filler material formed upon the first material, the layer of filler material having an upper level extending above the entrance to the recess and a lower level located above a bottom of the recess and below the entrance to the recess; adhering a film of etching agent to the layer of filler material; directing light towards the etching agent on the filler material at an acute angle to the top surface of the layer such that the filler material over the upper level of the top surface of the layer is etched at a greater rate than the filler material over the lower level of the top surface of the layer.
Claim 51
Independent Claim
157 words
A method of reducing cusping at an entrance to a recess in a layer having a top surface, the recess having a sidewall extending from the entrance into the layer past a selected depth and having an entrance at the top surface, the entrance having, a width at the top surface, the method comprising: decreasing the width of the entrance to the recess by forming a first material on the entrance to the opening; forming an etching agent upon the first material within the opening, and upon the sidewall on opposite sides of the selected depth; and increasing the width of the entrance to the recess by activating the etching agent by directing photons at the activating agent at an acute angle to the top surface of the layer so as to remove more of the first material on the sidewall that is between the selected depth and the top surface than is below the selected depth.
Claim 52
Independent Claim
157 words
A method of reducing cusping at an entrance to a recess in a layer having a top surface, the recess having a sidewall extending from the entrance into the layer past a selected depth and having an entrance at the top surface, the entrance having, a width at the top surface, the method comprising: decreasing the width of the entrance to the recess by forming a first material on the entrance to the opening; forming an etching agent upon the first material within the opening, and upon the sidewall on opposite sides of the selected depth; and increasing the width of the entrance to the recess by activating the etching agent by directing photons at the activating agent at an acute angle to the top surface of the layer so as to remove more of the first material on the sidewall that is between the selected depth and the top surface than is below the selected depth.
Claim 53
Dependent Claim
119 words
A material removal method comprising: providing an opening in a structural layer, the opening extending from a top surface of the structural layer to a total depth; and removing a material having an etching agent adhered thereto, the etching agent is selected from the group consisting of HCl, CHCl 3 , Cl 2 , CIF 3 , CF 4 , and CHF 3 , the material being removed from the opening using directional energy that is directed at a non-orthogonal angle at the top surface, wherein a different amount of said material in the opening is removed above a selected depth than is removed below the selected depth, and wherein the selected depth is less than the total depth.
Claim 54
Dependent Claim
119 words
A material removal method comprising: providing an opening in a structural layer, the opening extending from a top surface of the structural layer to a total depth; and removing a material having an etching agent adhered thereto, the etching agent is selected from the group consisting of HCl, CHCl 3 , Cl 2 , CIF 3 , CF 4 , and CHF 3 , the material being removed from the opening using directional energy that is directed at a non-orthogonal angle at the top surface, wherein a different amount of said material in the opening is removed above a selected depth than is removed below the selected depth, and wherein the selected depth is less than the total depth.