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Nonwoven metal and glass

Assignee: Hollingsworth and Vose Co
•
Filing: 1997-02-14
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Granted: 1998-12-22
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Expires: 2017-02-14
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Abstract

Abstract A glass and metal fiber material includes a web of nonwoven metal fibers and glass. The metal fibers of the web are joined by bubbles of glass to other metal fibers of the web. The nonwoven metal fibers can be the same or different lengths and do not need to be sintered. The material is flexible and capable of withstanding very high temperatures. Spaces or voids between metal fibers allow embodiments of the material to be porous. However, the voids can be completely or partially filled to alter the porosity of the material. An exemplary method of making the glass and metal fiber material in accordance with the invention includes the steps of juxtaposing metal fibers with glass fibers and heating at least the glass fibers to cause them to melt. The melting glass envelops part or all of the metal fibers. When the glass cools, at least some of the of metal fibers are bound to other metal fibers by the glass. Both the metal and glass fibers can be dispersed in a liquid prior to being mixed together; and a bonding aid can be added to mixture prior to the heating step to temporarily provide stability to the web to permit processing.

Inventors

  • 👤 Richard P. Foster

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 22:30
CPC Classifications
C; C03; C03C; C03C29/00; D; D04; D04H; D04H1/00; D04H1/04; D04H1/08; D04H1/10; D04H1/14; D04H1/40; D04H1/58; D04H1/60; D04H1/62; D04H3/00; D04H3/08; D04H3/12; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24802; Y10T428/24826; Y10T428/249921; Y10T428/249953; Y10T428/249967; Y10T428/24997; Y10T428/249986; Y10T428/249987; Y10T428/24999; Y10T428/29; Y10T428/2913; Y10T428/2933; Y10T428/294; Y10T442/00; Y10T442/60; Y10T442/654; Y10T442/655; Y10T442/69; Y10T442/691; Y10T442/692

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 38 words
A material comprising a flexible, planar web of nonwoven metal fibers and glass bubbles, wherein a plurality of metal fibers of the web are joined primarily at intersecting portions of the metal fibers by the bubbles of glass.
Claim 2
Dependent Claim 38 words
A material comprising a flexible, planar web of nonwoven metal fibers and glass bubbles, wherein a plurality of metal fibers of the web are joined primarily at intersecting portions of the metal fibers by the bubbles of glass.
Claim 3
Dependent Claim 23 words
The material of claim 1, wherein the glass comprises a perforate matrix and the plurality of metal fibers are dispersed throughout the matrix.
Claim 4
Dependent Claim 15 words
The material of claim 1, wherein the web of nonwoven metal fibers is not sintered.
Claim 5
Dependent Claim 20 words
The material of claim 1, wherein the metal fibers have lengths in the range of 3 mm to 10 mm.
Claim 6
Dependent Claim 17 words
The material of claim 4, wherein each of the metal fibers are of substantially the same length.
Claim 7
Dependent Claim 35 words
The material of claim 2, wherein the material has a porosity in the range of 341 to 666.6 CFM for material having a ream weight in the range of 50 to 100 pounds per ream.
Claim 8
Dependent Claim 17 words
The material of claim 1, wherein the web of nonwoven metal fibers and glass is electrically conductive.
Claim 9
Dependent Claim 23 words
The material of claim 1, wherein the material has a weight in the range of 25 to 100 pounds per 3,000 square feet.
Claim 10
Dependent Claim 19 words
The material of claim 1, wherein the material has a weight of over 100 pounds per 3,000 square feet.
Claim 11
Dependent Claim 19 words
The material of claim 1, wherein the material has a weight of approximately 1,000 pounds per 3,000 square feet.
Claim 12
Dependent Claim 12 words
The material of claim 1, wherein the glass does not include boron.
Claim 13
Dependent Claim 21 words
The material of claim 1, wherein the metal fibers are selected from the group consisting of stainless steel, copper, and aluminum.
Claim 14
Dependent Claim 26 words
The material of claim 1, wherein the metal fibers and the bubbles of glass define voids, and wherein the voids are filled with an organic material.
Claim 15
Dependent Claim 23 words
The material of claim 13, wherein the organic material is selected from the group consisting of nitrile-butadiene, styrenebutadiene, acrylics, neoprene, and butyl rubber.
Claim 16
Dependent Claim 26 words
The material of claim 1, wherein the metal fibers and the bubbles of glass define voids, and wherein the voids are filled with an inorganic material.
Claim 17
Dependent Claim 22 words
The material of claim 15, wherein the inorganic material is selected from the group consisting of clay, mica, vermiculite, and metal flakes.
Claim 18
Dependent Claim 19 words
The material of claim 2, wherein the material further comprises a filler, and has a porosity of substantially zero.
Claim 19
Dependent Claim 92 words
A flexible material comprising a perforate matrix of glass at least partially enveloping at least some of a plurality of metal fibers selected from the group consisting of stainless steel, copper, and aluminum that are configured as a non-sintered, nonwoven sheet, each of the metal fibers having a length in the range of 3 mm to 10 mm, wherein the material has a weight in the range of 25 to 100 pounds per 3,000 square feet, and wherein the flexible material is capable of being pleated, formed, shaped and folded without breaking.
Claim 20
Dependent Claim 92 words
A flexible material comprising a perforate matrix of glass at least partially enveloping at least some of a plurality of metal fibers selected from the group consisting of stainless steel, copper, and aluminum that are configured as a non-sintered, nonwoven sheet, each of the metal fibers having a length in the range of 3 mm to 10 mm, wherein the material has a weight in the range of 25 to 100 pounds per 3,000 square feet, and wherein the flexible material is capable of being pleated, formed, shaped and folded without breaking.

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Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-12-21 2002-06-22 2002-12-22 $2000.00 Window Closed / Lapsed
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