Injection molded ball grid array casing

Claim 2

A casing for mounting an integrated circuit chip, the casing comprising: an insulating plate having an upper surface for receiving the chip, a lower surface and a peripheral side surface extending between the upper and lower surfaces, the upper surface, the peripheral side surface and a periphery of the bottom surface each being at least partially coated with an epoxy resin that extends from the upper surface of the plate over the peripheral side surface and further extends from the peripheral side surface onto the periphery of the lower surface of the plate; a plurality of connection balls disposed on the lower surface of the plate; a plurality of coupling paths for respectively coupling the plurality of connection balls to the chip, each of the coupling paths including: a first connection pad disposed on the upper surface of the plate and being couplable to the chip; a second connection pad disposed on the lower surface of the plate and being coupled to a corresponding one of the plurality of connection balls; and a metallized hole disposed in the plate and coupling the first and second connections pads, wherein the epoxy resin coats the lower surface of the plate between the connection balls.

Claim 3

The casing of claim 1, wherein the metallized hole in each of the coupling paths is at least partially filled with the epoxy resin.

Claim 4

The casing of claim 1, wherein the connection balls are partially embedded in the epoxy resin covering the lower surface of the plate.

Claim 5

The casing of claim 3, wherein the upper surface of the insulating plate includes a chip receiving area for receiving the chip, and wherein at least one of the plurality of metallized holes in the plate is disposed in the chip receiving area.

Claim 6

An integrated circuit, comprising: an insulating plate having a first surface, a second surface and a peripheral side surface extending between the first and second surfaces, an integrated circuit chip mounted to the first surface of the insulating plate; a casing disposed on the first surface of the insulating plate and encapsulating the chip, a portion of the casing extending from at least a portion of the first surface over at least a portion of the peripheral side surface and further extending from the portion of the peripheral side surface onto at least a peripheral portion of the second surface; and a plurality of connection balls disposed on the second surface of the insulating plate, the plurality of connection balls being connected to the integrated circuit chip, the casing including a portion which is disposed on the second surface between the connection balls.

Claim 7

An integrated circuit, comprising: an insulating plate having a first surface, a second surface and a peripheral side surface extending between the first and second surfaces, an integrated circuit chip mounted to the first surface of the insulating plate; a casing disposed on the first surface of the insulating plate and encapsulating the chip, a portion of the casing extending from at least a portion of the first surface over at least a portion of the peripheral side surface and further extending from the portion of the peripheral side surface onto at least a peripheral portion of the second surface; and a plurality of connection balls disposed on the second surface of the insulating plate, the plurality of connection balls being connected to the integrated circuit chip, the casing including a portion which is disposed on the second surface between the connection balls.

Claim 8

The integrated circuit of claim 5, wherein the first and second surfaces are arranged on opposing sides of the insulating plate.

Claim 9

The integrated circuit of claim 5, wherein the casing is an epoxy resin.

Claim 10

The integrated circuit of claim 5, wherein the casing covers the entire peripheral side surface of the insulating plate.

Claim 11

The integrated circuit of claim 5, wherein the connection balls extend from the plate by a distance, and wherein the portion of the casing disposed on the second surface has a thickness that is less than the distance that the connection balls extend from the insulating plate.

Claim 12

The integrated circuit of claim 5, wherein the casing is formed of a single piece.

Claim 13

An integrated circuit, comprising: an insulating plate having a first surface, a second surface and a peripheral side surface extending between the first and second surfaces, the first surface of the insulating plate including a chip receiving area and at least one metallized hole disposed outside the chip receiving area; an integrated circuit chip mounted to the first surface of the insulating plate in the chip receiving area; and a casing disposed on the first surface of the insulating plate and encapsulating the chip, a portion of the casing extending from at least a portion of the first surface over at least a portion of the peripheral side surface and further extending from the portion of the peripheral side surface onto at least a peripheral portion of the second surface, the at least one metallized hole disposed outside the chip receiving area being substantially filled with the casing from the first and second surfaces.

Claim 14

An integrated circuit, comprising: an insulating plate having a first surface, a second surface and a peripheral side surface extending between the first and second surfaces, the first surface of the insulating plate including a chip receiving area and at least one metallized hole disposed outside the chip receiving area; an integrated circuit chip mounted to the first surface of the insulating plate in the chip receiving area; and a casing disposed on the first surface of the insulating plate and encapsulating the chip, a portion of the casing extending from at least a portion of the first surface over at least a portion of the peripheral side surface and further extending from the portion of the peripheral side surface onto at least a peripheral portion of the second surface, the at least one metallized hole disposed outside the chip receiving area being substantially filled with the casing from the first and second surfaces.

Claim 15

An integrated circuit that is operable within an operating temperature range, comprising: an insulating plate including first and second surfaces; an integrated circuit chip mounted to the first surface of the insulating plate; a casing disposed on the insulating plate and encapsulating the chip on the insulating plate; a plurality of connection balls disposed on the second surface of the insulating plate, the connection balls being electrically coupled to the chip, a portion of the casing being disposed on the second surface between the connection balls; and means for preventing the insulating plate from bending due to heat when the chip is operated within the operating temperature range.

Claim 16

An integrated circuit that is operable within an operating temperature range, comprising: an insulating plate including first and second surfaces; an integrated circuit chip mounted to the first surface of the insulating plate; a casing disposed on the insulating plate and encapsulating the chip on the insulating plate; a plurality of connection balls disposed on the second surface of the insulating plate, the connection balls being electrically coupled to the chip, a portion of the casing being disposed on the second surface between the connection balls; and means for preventing the insulating plate from bending due to heat when the chip is operated within the operating temperature range.

Claim 17

The integrated circuit of claim 12, wherein the insulating plate has a thickness, and the means for preventing bending does not increase the thickness of the insulating plate.

Claim 18

The integrated circuit of claim 12, wherein the casing is subjectable to a curing temperature during fabrication of the integrated circuit, and wherein the means for preventing the insulating plate from bending due to heat prevents bending due to heat when the integrated circuit is subjected to the curing temperature.

Claim 19

An integrated circuit that is operable within an operating temperature range, comprising: an insulating plate including first and second surfaces, the first surface of the insulating plate including a chip receiving area and at least one hole in the chip receiving area; an integrated circuit chip mounted to the chip receiving area of the insulating plate; a casing disposed on the insulating plate and encapsulating the chip on the insulating plate; means for preventing the insulating plate from bending due to heat when the chip is operated within the operating temperature range; and means for preventing air from being trapped within the at least one hole disposed in the chip receiving area.

Claim 20

An integrated circuit that is operable within an operating temperature range, comprising: an insulating plate including first and second surfaces, the first surface of the insulating plate including a chip receiving area and at least one hole in the chip receiving area; an integrated circuit chip mounted to the chip receiving area of the insulating plate; a casing disposed on the insulating plate and encapsulating the chip on the insulating plate; means for preventing the insulating plate from bending due to heat when the chip is operated within the operating temperature range; and means for preventing air from being trapped within the at least one hole disposed in the chip receiving area.

Claim 21

The integrated circuit of claim 15, further comprising an adhesive, disposed between the integrated circuit chip and the insulating plate, that affixes the chip to the insulating plate, and wherein the means for preventing includes the casing and adhesive filling the at least one hole disposed in the chip receiving area of the insulating plate.

Claim 22

The integrated circuit of claim 16, wherein the insulating plate includes at least one hole disposed outside the chip receiving area, and wherein the integrated circuit further comprises means for preventing air from being trapped in the at least one hole disposed outside the chip receiving area.

Claim 23

An integrated circuit comprising: an insulating plate including a chip receiving area and at least one conductive hole having an inner surface, the at least one conductive hole being disposed in the chip receiving area and being substantially free of air pockets; an integrated circuit chip mounted to the chip receiving area of the insulating plate; at least one connection ball disposed on the insulating plate; and a conductive path that electrically couples the integrated circuit chip and the at least one connection ball, the conductive path including a conductive layer disposed on the inner surface of the at least one conductive hole.

Claim 24

An integrated circuit comprising: an insulating plate including a chip receiving area and at least one conductive hole having an inner surface, the at least one conductive hole being disposed in the chip receiving area and being substantially free of air pockets; an integrated circuit chip mounted to the chip receiving area of the insulating plate; at least one connection ball disposed on the insulating plate; and a conductive path that electrically couples the integrated circuit chip and the at least one connection ball, the conductive path including a conductive layer disposed on the inner surface of the at least one conductive hole.

Claim 25

The integrated circuit of claim 18, wherein the plate includes first and second opposing surfaces, and the chip is mounted on the first surface and the at least one connection ball is mounted on the second surface.

Claim 26

An integrated circuit comprising: an insulating plate having at least one conductive hole having an inner surface and being substantially free of air pockets, the at least one conductive hole extending through the insulating plate; an integrated circuit chip mounted to the insulating plate; at least one connection ball disposed on the insulating plate; a conductive path that electrically couples the integrated circuit chip and the at least one connection ball, the conductive path including a conductive layer disposed on the inner surface of the at least one conductive hole; and a casing encapsulating the integrated circuit chip and substantially filling the at least one conductive hole disposed in the insulating plate.

Claim 27

An integrated circuit comprising: an insulating plate having at least one conductive hole having an inner surface and being substantially free of air pockets, the at least one conductive hole extending through the insulating plate; an integrated circuit chip mounted to the insulating plate; at least one connection ball disposed on the insulating plate; a conductive path that electrically couples the integrated circuit chip and the at least one connection ball, the conductive path including a conductive layer disposed on the inner surface of the at least one conductive hole; and a casing encapsulating the integrated circuit chip and substantially filling the at least one conductive hole disposed in the insulating plate.

Claim 28

The integrated circuit of claim 20, wherein the insulating plate includes a chip receiving area to which the chip is mounted, wherein the at least one conductive hole is disposed in the chip receiving area, and wherein the integrated circuit further comprises: an adhesive disposed between the chip and the insulating plate, the adhesive at least partially filling the at least one conductive hole disposed in the chip receiving area.

Claim 29

The integrated circuit of claim 20, wherein the insulating plate includes a chip receiving area to which the chip is mounted, wherein the at least one conductive hole is disposed on the insulating plate outside the chip receiving area.

Claim 30

The integrated circuit of claim 22, wherein the casing is an epoxy resin.

Claim 31

The integrated circuit of claim 23, wherein the insulating plate includes a first surface, a second surface and a peripheral side surface extending therebetween, and wherein a portion of the casing covers at least a portion of the peripheral side surface.

Claim 32

The integrated circuit of claim 20, wherein the insulating plate includes a chip receiving area to which the chip is mounted, the at least one conductive hole being disposed within the chip receiving area, the casing filling the at least one conductive hole.

Claim 33

An integrated circuit operable within an operating temperature range, the integrated circuit comprising: an insulating plate having an upper surface and a lower surface, the insulating plate including a chip receiving area and at least one hole disposed in the chip receiving area, an integrated circuit chip mounted to the upper surface of the insulating plate in the chip receiving area; a casing disposed on the insulating plate and encapsulating the chip; means for preventing air pockets from forming within the at least one hole disposed in the chip receiving area; and means for preventing the casing from cracking due to bending forces caused by heat when the integrated circuit is operated within the operating temperature range, the means for preventing the casing from cracking being disposed at least partially on the bottom surface of the insulating plate.

Claim 34

An integrated circuit operable within an operating temperature range, the integrated circuit comprising: an insulating plate having an upper surface and a lower surface, the insulating plate including a chip receiving area and at least one hole disposed in the chip receiving area, an integrated circuit chip mounted to the upper surface of the insulating plate in the chip receiving area; a casing disposed on the insulating plate and encapsulating the chip; means for preventing air pockets from forming within the at least one hole disposed in the chip receiving area; and means for preventing the casing from cracking due to bending forces caused by heat when the integrated circuit is operated within the operating temperature range, the means for preventing the casing from cracking being disposed at least partially on the bottom surface of the insulating plate.

Claim 35

The integrated circuit of claim 26, wherein the insulating plate has first and second surfaces, and the means for preventing the casing from cracking includes the casing being disposed on both the first and second surfaces of the insulating plate.

Claim 36

The integrated circuit of claim 26, further including an adhesive disposed between the chip and the plate that affixes the chip to the plate, and wherein the means for preventing air pockets from forming in the at least one hole in the chip receiving area includes the adhesive and the casing.

Claim 37

The integrated circuit of claim 26, wherein the casing is subjectable to a curing temperature during fabrication of the integrated circuit, and wherein the means for preventing the casing from cracking due to bending forces caused by heat prevents the case from cracking when the integrated circuit is subjected to the curing temperature.

Claim 38

A casing for mounting an integrated circuit chip, the casing comprising: an insulating plate having an upper surface for receiving the chip in a chip receiving area, a lower surface and a peripheral side surface extending between the upper and lower surfaces, the upper surface, the peripheral side surface and a periphery of the bottom surface each being at least partially coated with an epoxy resin that extends from the upper surface of the plate over the peripheral side surface and further extends from the peripheral side surface onto the periphery of the lower surface of the plate; a glue disposed on the upper surface to affix the chip in the chip receiving area; a plurality of connection balls disposed on the lower surface of the plate; and a plurality of coupling paths for respectively coupling the plurality of connection balls to the chip, each of the coupling paths including: a first connection pad disposed on the upper surface of the plate and being couplable to the chip; a second connection pad disposed on the lower surface of the plate and being coupled to a corresponding one of the plurality of connection balls; a metallized hole disposed in the plate and coupling the first and second connections pads, the metallized hole being a through-hole; a first conductive track disposed on the upper surface and coupled to the first connection pad and the metallized hole, a portion of the first conductive track lying outside the chip receiving area being covered and in direct contact with the epoxy resin; and a second conductive track disposed on the lower surface and coupled to the second connection pad and the metallized hole; wherein at least one metallized hole is disposed in the chip receiving area and is substantially filled with glue from the upper surface and epoxy resin from the lower surface.

Claim 39

A casing for mounting an integrated circuit chip, the casing comprising: an insulating plate having an upper surface for receiving the chip in a chip receiving area, a lower surface and a peripheral side surface extending between the upper and lower surfaces, the upper surface, the peripheral side surface and a periphery of the bottom surface each being at least partially coated with an epoxy resin that extends from the upper surface of the plate over the peripheral side surface and further extends from the peripheral side surface onto the periphery of the lower surface of the plate; a glue disposed on the upper surface to affix the chip in the chip receiving area; a plurality of connection balls disposed on the lower surface of the plate; and a plurality of coupling paths for respectively coupling the plurality of connection balls to the chip, each of the coupling paths including: a first connection pad disposed on the upper surface of the plate and being couplable to the chip; a second connection pad disposed on the lower surface of the plate and being coupled to a corresponding one of the plurality of connection balls; a metallized hole disposed in the plate and coupling the first and second connections pads, the metallized hole being a through-hole; a first conductive track disposed on the upper surface and coupled to the first connection pad and the metallized hole, a portion of the first conductive track lying outside the chip receiving area being covered and in direct contact with the epoxy resin; and a second conductive track disposed on the lower surface and coupled to the second connection pad and the metallized hole; wherein at least one metallized hole is disposed in the chip receiving area and is substantially filled with glue from the upper surface and epoxy resin from the lower surface.

Claim 40

The casing recited in claim 30, wherein another portion of the first conductive track lies in the chip receiving area and is covered and in direct contact with the glue.

Claim 41

A casing for mounting an integrated circuit chip, the casing comprising: an insulating plate having an upper surface for receiving the chip, a lower surface and a peripheral side surface extending between the upper and lower surfaces, the upper surface, the peripheral side surface and a periphery of the bottom surface each being at least partially coated with an epoxy resin that extends from the upper surface of the plate over the peripheral side surface and further extends from the peripheral side surface onto the periphery of the lower surface of the plate; a plurality of connection balls disposed on the lower surface of the plate; and a plurality of coupling paths for respectively coupling the plurality of connection balls to the chip, each of the coupling paths including: a first connection pad disposed on the upper surface of the plate and being couplable to the chip; a second connection pad disposed on the lower surface of the plate and being coupled to a corresponding one of the plurality of connection balls; a metallized hole disposed in the plate and coupling the first and second connections pads, the metallized hole being a through-hole; a first conductive track disposed on the upper surface and coupled to the first connection pad and the metallized hole, a portion of the first conductive track being covered and in direct contact with the epoxy resin; and a second conductive track disposed on the lower surface and coupled to the second connection pad and the metallized hole, a portion of the second conductive track being covered and in direct contact with the epoxy resin.

Claim 42

A casing for mounting an integrated circuit chip, the casing comprising: an insulating plate having an upper surface for receiving the chip, a lower surface and a peripheral side surface extending between the upper and lower surfaces, the upper surface, the peripheral side surface and a periphery of the bottom surface each being at least partially coated with an epoxy resin that extends from the upper surface of the plate over the peripheral side surface and further extends from the peripheral side surface onto the periphery of the lower surface of the plate; a plurality of connection balls disposed on the lower surface of the plate; and a plurality of coupling paths for respectively coupling the plurality of connection balls to the chip, each of the coupling paths including: a first connection pad disposed on the upper surface of the plate and being couplable to the chip; a second connection pad disposed on the lower surface of the plate and being coupled to a corresponding one of the plurality of connection balls; a metallized hole disposed in the plate and coupling the first and second connections pads, the metallized hole being a through-hole; a first conductive track disposed on the upper surface and coupled to the first connection pad and the metallized hole, a portion of the first conductive track being covered and in direct contact with the epoxy resin; and a second conductive track disposed on the lower surface and coupled to the second connection pad and the metallized hole, a portion of the second conductive track being covered and in direct contact with the epoxy resin.