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US5686697A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrical circuit suspension system

Assignee: Quell Corp
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Filing: 1995-01-06
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Granted: 1997-11-11
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Expires: 2015-01-06
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Abstract

Abstract A device and method wherein electrical components are mechanically suspended and electrically interconnected in an insulative elastomeric body, such as silicone, thereby eliminating the need for a circuit board or other circuit substrate. The device can change shape through compression, distension, flexure, and other external forces while maintaining its electrical performance and mechanical integrity. The device can be compressed and deformed to fit snugly within another device, such as the shell of an electrical connector or a plastic clamshell, simultaneously creating spring forces for reliable electrical contacts and an environmental seal. Accordingly, the device and method can be used for a wide variety of purposes such as electrical filtering for avionics, computer or automotive connectors, or a non-intrusive manner to package electronics for medical implants.

Inventors

  • 👤 Paul J. Miller
  • 👤 Kevin G. Foreman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 12:46
CPC Classifications
H; H10; H10W; H10W90/00; H05; H05K; H05K3/00; H05K3/22; H05K3/28; H05K3/284; H05K1/00; H05K1/02; H05K1/03; H05K1/0393; H05K1/18; H10W72/00; H10W72/50; H10W72/551; H10W72/552; H10W72/5522

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 154 words
A device for adding and connecting circuit means to an electrical connector including coupling means and at least one pin, said device comprising: an electrically and mechanically insulative body that changes shape and dimension so that said device fits snugly against at least one coupling means; circuit means suspended by said body and comprising electrical interconnects permitting components of said circuit means to move with respect to each other as said body changes shape; and contact means interconnected with said circuit means and protruding from said body for making electrical connection to said at least one coupling means; wherein said body comprises at least one opening for fitting around a pin, said opening comprising a diameter smaller than a diameter of the pin when said device is not engaged to the pin, but expands to comprise a diameter substantially equal to the diameter of the pin when said device is engaged to the pin.
Claim 2
Independent Claim 154 words
A device for adding and connecting circuit means to an electrical connector including coupling means and at least one pin, said device comprising: an electrically and mechanically insulative body that changes shape and dimension so that said device fits snugly against at least one coupling means; circuit means suspended by said body and comprising electrical interconnects permitting components of said circuit means to move with respect to each other as said body changes shape; and contact means interconnected with said circuit means and protruding from said body for making electrical connection to said at least one coupling means; wherein said body comprises at least one opening for fitting around a pin, said opening comprising a diameter smaller than a diameter of the pin when said device is not engaged to the pin, but expands to comprise a diameter substantially equal to the diameter of the pin when said device is engaged to the pin.
Claim 3
Dependent Claim 36 words
The device of claim 1 wherein said body, when said device fits snugly against at least one coupling means, creates an environmental seal preventing the passage of dust, fluids, gases, and other contaminants through the connector.
Claim 4
Dependent Claim 25 words
The device of claim 1 wherein said body exerts compressive forces on said contact to push said contact against said at least one coupling means.
Claim 5
Dependent Claim 14 words
The device of claim 1 wherein said circuit means are suspended within said body.
Claim 6
Dependent Claim 11 words
The device of claim 1 wherein said electrical interconnects comprise slack.
Claim 7
Dependent Claim 12 words
The device of claim 1 wherein said electrical interconnects comprise stretchable conductors.
Claim 8
Dependent Claim 18 words
The device of claim 1 wherein said body changes shape and dimension by being flexible, distensible, and compressible.
Claim 9
Dependent Claim 11 words
The device of claim 1 wherein said body comprises an elastomer.
Claim 10
Dependent Claim 29 words
The device of claim 1 wherein said body comprises one or more materials selected from the group consisting of silicone, RTV silicone, heat-cured silicone, two-part silicone, latex and rubber.
Claim 11
Dependent Claim 24 words
The device of claim 1 wherein said body comprises one or more materials selected from the group consisting of clays, gums, and foam rubbers.
Claim 12
Dependent Claim 25 words
The device of claim 1 wherein said contact means shift position due to said changes in said body to accommodate out of alignment coupling means.
Claim 13
Dependent Claim 24 words
The device of claim 1 wherein a diameter of said body is approximately 5% to 15% greater than an inner diameter of the connector.
Claim 14
Dependent Claim 14 words
The device of claim 1 wherein said contact means comprises conductive wire or ribbon.
Claim 15
Dependent Claim 37 words
The device of claim 1 additionally comprising external contact means disposed on an edge of said body, wherein at least one of said external contact means connects said circuit means to an outer shell of the connector.
Claim 16
Dependent Claim 15 words
The device of claim 1 wherein said circuit means comprises means for filtering electromagnetic interference.
Claim 17
Dependent Claim 43 words
The device of claim 15 wherein said circuit means comprises a network of ground buses electrically connecting a plurality of chip capacitors to an outer shell of the connector, each of said chip capacitors being electrically connected to one of said contact means.
Claim 18
Dependent Claim 15 words
The device of claim 1 wherein said circuit means comprises means for limiting electrical transients.
Claim 19
Dependent Claim 34 words
The device of claim 1 wherein said circuit means comprises electrical components selected from the group consisting of capacitors, resistors, MOVs, diodes, fuses, antifuses, shorting blocks, inductors, active electronic components, and any combination thereof.
Claim 20
Independent Claim 109 words
A device for adding and connecting circuit means to an electrical connector, said device comprising: an electrically and mechanically insulative body that changes shape and dimension so that said device fits snugly against at least one coupling means; circuit means suspended by said body and comprising electrical interconnects permitting components of said circuit means to move with respect to each other as said body changes shape; and contact means interconnected with said circuit means and protruding from said body for making electrical connection to said at least one coupling means; wherein an area of said body is approximately 5% to 15% greater than an inner area of the connector.
Claim 21
Independent Claim 109 words
A device for adding and connecting circuit means to an electrical connector, said device comprising: an electrically and mechanically insulative body that changes shape and dimension so that said device fits snugly against at least one coupling means; circuit means suspended by said body and comprising electrical interconnects permitting components of said circuit means to move with respect to each other as said body changes shape; and contact means interconnected with said circuit means and protruding from said body for making electrical connection to said at least one coupling means; wherein an area of said body is approximately 5% to 15% greater than an inner area of the connector.
Claim 22
Independent Claim 120 words
A device for adding and connecting circuit means to an electrical connector, said device comprising: an electrically and mechanically insulative body that changes shape and dimension so that said device fits snugly against at least one coupling means; circuit means suspended by said body and comprising electrical interconnects permitting components of said circuit means to move with respect to each other as said body changes shape; contact means interconnected with said circuit means and protruding from said body for making electrical connection to said at least one coupling means; and external contact means disposed on an edge of said body, wherein at least one of said external contact means connects said circuit means to an outer shell of the connector.
Claim 23
Independent Claim 120 words
A device for adding and connecting circuit means to an electrical connector, said device comprising: an electrically and mechanically insulative body that changes shape and dimension so that said device fits snugly against at least one coupling means; circuit means suspended by said body and comprising electrical interconnects permitting components of said circuit means to move with respect to each other as said body changes shape; contact means interconnected with said circuit means and protruding from said body for making electrical connection to said at least one coupling means; and external contact means disposed on an edge of said body, wherein at least one of said external contact means connects said circuit means to an outer shell of the connector.
Claim 24
Independent Claim 128 words
A device for adding and connecting circuit means to an electrical connector, said device comprising: an electrically and mechanically insulative body that changes shape and dimension so that said device fits snugly against at least one coupling means; circuit means suspended by said body and comprising electrical interconnects permitting components of said circuit means to move with respect to each other as said body changes shape; and contact means interconnected with said circuit means and protruding from said body for making electrical connection to said at least one coupling means; wherein said circuit means comprises a network of ground buses electrically connecting a plurality of chip capacitors to an outer shell of the connector, each of said chip capacitors being electrically connected to one of said contact means.
Claim 25
Independent Claim 128 words
A device for adding and connecting circuit means to an electrical connector, said device comprising: an electrically and mechanically insulative body that changes shape and dimension so that said device fits snugly against at least one coupling means; circuit means suspended by said body and comprising electrical interconnects permitting components of said circuit means to move with respect to each other as said body changes shape; and contact means interconnected with said circuit means and protruding from said body for making electrical connection to said at least one coupling means; wherein said circuit means comprises a network of ground buses electrically connecting a plurality of chip capacitors to an outer shell of the connector, each of said chip capacitors being electrically connected to one of said contact means.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-11-10 2001-05-12 2001-11-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-11-10 2005-05-12 2005-11-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-11-10 2009-05-12 2009-11-11 $7700.00 Window Closed / Lapsed

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