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US5677239A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for fabricating multi-level interconnection structure for semiconductor device

Assignee: Renesas Electronics Corp
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Filing: 1993-12-10
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Granted: 1997-10-14
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Expires: 2013-12-10
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Abstract

Abstract A method for fabricating a semiconductor device includes the steps of forming an interconnect metal film on an insulating layer and forming, on a surface of the interconnect metal film, a first insulating film formed of P--SiN. The first insulating film and the interconnect metal film are simultaneously patterned to form a lower interconnect. On the resulting surface, a second insulating film having a polishing rate higher than that of the first insulating film is formed. The entire surface of the second insulating film is flattened by a chemical mechanical polishing process using the first insulating film as a stopper. Then, on the resulting surface, a third insulating film is formed. According to one embodiment, the first insulating film used as the stopper remains on the lower interconnect but not between adjacent interconnects and, according to another embodiment, such film is completely removed by etching. Thus, an increase in the capacitance between the interconnects is prevented and any stress migration therein is suppressed.

Inventors

  • 👤 Akira Isobe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 05:28
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/01; H10W20/071; H10W20/074; H10W20/077; H10W20/092

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 189 words
A method for fabricating a semiconductor device having a multi-level interconnection structure, said method comprising the steps of: forming an insulating layer on a semiconductor substrate; forming an interconnect metal film on said insulating layer; forming, on an entire surface of said interconnect metal film, a first insulating film having a first polishing rate in a chemical mechanical polishing process; sequentially and selectively etching said first insulating film and said interconnect metal film to form a lower interconnect; forming, on an entire resulting surface, a second insulating film having a second polishing rate higher than said first polishing rate of said first insulating film, so that said lower interconnect and said first insulating film which remains on said lower interconnect are completely buried in said second insulating film; lapping down a surface of said second insulating film by the chemical mechanical polishing process using said first insulating film as a stopper thereby forming a planarized surface of said first and second insulating films; planarizing said lower interconnect and said second insulating film; and forming a third insulating film on said planarized surface of said first and second insulating films.
Claim 2
Independent Claim 189 words
A method for fabricating a semiconductor device having a multi-level interconnection structure, said method comprising the steps of: forming an insulating layer on a semiconductor substrate; forming an interconnect metal film on said insulating layer; forming, on an entire surface of said interconnect metal film, a first insulating film having a first polishing rate in a chemical mechanical polishing process; sequentially and selectively etching said first insulating film and said interconnect metal film to form a lower interconnect; forming, on an entire resulting surface, a second insulating film having a second polishing rate higher than said first polishing rate of said first insulating film, so that said lower interconnect and said first insulating film which remains on said lower interconnect are completely buried in said second insulating film; lapping down a surface of said second insulating film by the chemical mechanical polishing process using said first insulating film as a stopper thereby forming a planarized surface of said first and second insulating films; planarizing said lower interconnect and said second insulating film; and forming a third insulating film on said planarized surface of said first and second insulating films.
Claim 3
Dependent Claim 23 words
A method for fabricating a semiconductor device according to claim 1, in which said interconnect metal film is formed by a sputtering method.
Claim 4
Dependent Claim 31 words
A method for fabricating a semiconductor device according to claim 1, in which each of said first, second and third insulating films is formed by a plasma-assisted chemical vapor deposition method.
Claim 5
Dependent Claim 23 words
A method for fabricating a semiconductor device according to claim 1, in which said lower interconnect is formed by a selective ion-etching method.
Claim 6
Dependent Claim 26 words
A method for fabricating a semiconductor device according to claim 1, in which said second insulating film is formed of a plasma silicon oxide (P--SiO) film.
Claim 7
Dependent Claim 31 words
A method for fabricating a semiconductor device according to claim 1, in which said first insulating film is deposited to a thickness of about 0.3 μm on said interconnect metal film.
Claim 8
Dependent Claim 26 words
A method for fabricating a semiconductor device according to claim 1, in which said first insulating film is formed of a plasma silicon nitride (P--SiN) film.
Claim 9
Dependent Claim 26 words
A method for fabricating a semiconductor device according to claim 1, in which said second insulating film is deposited to a thickness of about 1.5 μm.
Claim 10
Independent Claim 236 words
A method for fabricating a semiconductor device having a multi-level interconnection structure, said method comprising the steps of: forming an insulating layer on a semiconductor substrate; forming an interconnect metal film on said insulating layer; forming, on an entire surface of said interconnect metal film, a first insulating film having a first polishing rate in a chemical mechanical polishing process; sequentially and selectively etching said first insulating film and said interconnect metal film to form a lower interconnect; forming, on an entire resulting surface, a second insulating film having a second polishing rate higher than said first polishing rate of said first insulating film, so that said lower interconnect and said first insulating film which remains on said lower interconnect are completely buried in said second insulating film; lapping down a surface of said second insulating film by the chemical mechanical polishing process using said first insulating film as a stopper thereby forming a planarized surface of said first and second insulating films; etching a surface of said first insulating film and a surface of said second insulating film under a condition of etching rates common to both said surfaces so that said first insulating film on said lower interconnect is removed to thereby form a planarized surface of said second insulating film and said lower interconnect; and forming a third insulating film on said planarized surface of said second insulating film and said lower interconnect.
Claim 11
Independent Claim 236 words
A method for fabricating a semiconductor device having a multi-level interconnection structure, said method comprising the steps of: forming an insulating layer on a semiconductor substrate; forming an interconnect metal film on said insulating layer; forming, on an entire surface of said interconnect metal film, a first insulating film having a first polishing rate in a chemical mechanical polishing process; sequentially and selectively etching said first insulating film and said interconnect metal film to form a lower interconnect; forming, on an entire resulting surface, a second insulating film having a second polishing rate higher than said first polishing rate of said first insulating film, so that said lower interconnect and said first insulating film which remains on said lower interconnect are completely buried in said second insulating film; lapping down a surface of said second insulating film by the chemical mechanical polishing process using said first insulating film as a stopper thereby forming a planarized surface of said first and second insulating films; etching a surface of said first insulating film and a surface of said second insulating film under a condition of etching rates common to both said surfaces so that said first insulating film on said lower interconnect is removed to thereby form a planarized surface of said second insulating film and said lower interconnect; and forming a third insulating film on said planarized surface of said second insulating film and said lower interconnect.
Claim 12
Dependent Claim 35 words
A method for fabricating a semiconductor device according to claim 9, in which said first insulating film is removed completely by employing a parallel-plate reactive-ion etching (RIE) system using CF 4 as an etching gas.
Claim 13
Dependent Claim 56 words
A method for fabricating a semiconductor device according to claim 10, in which a concentration and a flow rate of said etching gas and a pressure in said parallel-plate reactive-ion etching (RIE) system are controlled so that an etching rate of said first insulating film becomes substantially the same as that of said second insulating film.
Claim 14
Dependent Claim 23 words
A method for fabricating a semiconductor device according to claim 9, in which said interconnect metal film is formed by a sputtering method.
Claim 15
Dependent Claim 31 words
A method for fabricating a semiconductor device according to claim 9, in which each of said first, second and third insulating films is formed by a plasma-assisted chemical vapor deposition method.
Claim 16
Dependent Claim 23 words
A method for fabricating a semiconductor device according to claim 9, in which said lower interconnect is formed by a selective ion-etching method.
Claim 17
Dependent Claim 26 words
A method for fabricating a semiconductor device according to claim 9, in which said first insulating film is formed of a plasma silicon oxide (P--SiO) film.
Claim 18
Dependent Claim 31 words
A method for fabricating a semiconductor device according to claim 9, in which said first insulating film is deposited to a thickness of about 0.3 μm on said interconnect metal film.
Claim 19
Dependent Claim 26 words
A method for fabricating a semiconductor device according to claim 9, in which said first insulating film is formed of a plasma silicon nitride (P--SiN) film.
Claim 20
Dependent Claim 26 words
A method for fabricating a semiconductor device according to claim 9, in which said second insulating film is deposited to a thickness of about 1.5 μm.

References Cited (Backward Citations)

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JPS62216344A Cited
JPS63207153A Cited
US4839311A Cited
US5187121A Cited
US5302551A Cited
US5306665A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-10-13 2001-04-14 2001-10-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-10-13 2005-04-14 2005-10-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-10-13 2009-04-14 2009-10-14 $7700.00 Window Closed / Lapsed

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