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US5654587A Expired / Lapsed US ⏱️ 0.0 years remaining

Stackable heatsink structure for semiconductor devices

Assignee: LSI Corp
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Filing: 1995-10-24
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Granted: 1997-08-05
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Expires: 2015-10-24
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Abstract

Abstract A stackable heat sink assembly is formed by press-fit assembly of two or more identical fin layers. Each fin layer is formed using powdered metallurgy and has a button-like projection extending from its bottom surface and a recess opening in its top surface. The button-like projection and recess opening are sized and shaped such that an interference fit is formed when the button-like projection of one fin layer is pressed into the recess of another fin layer. The use of an adaptor to increase or decrease the effective size of the button-like projection of the bottommost fin layer is described. Relieving gases that may be entrapped in the recess during assembly is described. Circular, elliptical and polygonal shapes (outlines) for the fin layers are described.

Inventors

  • 👤 Mark Schneider
  • 👤 Joseph Joroski

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 07:11
CPC Classifications
H; H10; H10W; H10W40/00; H10W40/20; H10W40/22; H10W40/226; F; F28; F28F; F28F3/00; F28F3/02; H10W40/01; H10W40/03; H10W40/037; F28F2255/00; F28F2255/18

Claims Analysis

Total Claims: 33
Claim 1
Independent Claim 127 words
Self-stackable heatsink structure for a semiconductor device, comprising: a solid, generally planar, first fin assembly having a one surface adapted in use to be mounted on a semiconductor device, and having an other surface opposite the one surface; a recess formed into the other surface of the first fin element, said recess extending only partially through the first fin element; a solid, generally planar, second fin element having a one surface and an other surface opposite the one surface; and a button-like projection formed on the one surface of the second fin element, the button-like projection of the second fin element fitting securely into the recess of the first fin element to form a secure mechanical assembly of the first fin element and the second fin element.
Claim 2
Dependent Claim 127 words
Self-stackable heatsink structure for a semiconductor device, comprising: a solid, generally planar, first fin assembly having a one surface adapted in use to be mounted on a semiconductor device, and having an other surface opposite the one surface; a recess formed into the other surface of the first fin element, said recess extending only partially through the first fin element; a solid, generally planar, second fin element having a one surface and an other surface opposite the one surface; and a button-like projection formed on the one surface of the second fin element, the button-like projection of the second fin element fitting securely into the recess of the first fin element to form a secure mechanical assembly of the first fin element and the second fin element.
Claim 3
Dependent Claim 15 words
Self-stackable heatsink structure, according to claim 1, wherein: the fin layers have a circular outline.
Claim 4
Dependent Claim 13 words
Self-stackable heatsink structure, according to claim 1, wherein: the button-like projection is tapered.
Claim 5
Dependent Claim 12 words
Self-stackable heatsink structure, according to claim 1, wherein: the recess is chamfered.
Claim 6
Dependent Claim 13 words
Self-stackable heatsink structure, according to claim 1, wherein: the button-like projection is chamfered.
Claim 7
Dependent Claim 20 words
Self-stackable heatsink structure, according to claim 1, wherein: the first and the second fin elements are formed of powdered metal.
Claim 8
Dependent Claim 19 words
Self-stackable heatsink structure, according to claim 1, wherein: the first and the second fin elements are formed of copper.
Claim 9
Dependent Claim 21 words
Self-stackable heatsink structure, according to claim 1, further comprising: a gas relief groove formed in a side wall of the recess.
Claim 10
Dependent Claim 22 words
Self-stackable heatsink structure, according to claim 1, further comprising: a gas relief groove formed in a side wall of the button-like projection.
Claim 11
Dependent Claim 25 words
Self-stackable heatsink structure, according to claim 1, further comprising: a gas relief hole extending into the button-like projection and completely through the second fin element.
Claim 12
Dependent Claim 24 words
Self-stackable heatsink structure, according to claim 1, further comprising: a heat conductive substance disposed between the first fin element and the second fin element.
Claim 13
Dependent Claim 52 words
Self-stackable heatsink structure, according to claim 1, wherein: the first fin element has a button-like projection extending from the one surface; and further comprising: an adapter structure having an opening sized and shaped to form an interference fit with the button-like projection extending from the one surface of the first fin element.
Claim 14
Dependent Claim 14 words
Apparatus, according to claim 1, wherein: the fin layers are formed of powdered metal.
Claim 15
Dependent Claim 86 words
Self-stackable heatsink structure for a semiconductor device, according to claim 1, further comprising: a recess formed into the other surface of the second fin element, said recess extending only partially through the second fin element; a solid, generally planar, third fin element having a one surface and an other surface opposite the one surface; and a button-like projection formed on the one surface of the third fin element, the button-like projection of the third fin element fitting securely into the recess of the second fin element.
Claim 16
Dependent Claim 31 words
Self-stackable heatsink structure, according to claim 1, wherein: said button-like projection of the first fin element extends into and forms an interference fit with the recess of the second fin element.
Claim 17
Dependent Claim 26 words
Self-stackable heatsink structure for a semiconductor device, according to claim 1 wherein the button-like projection is press-fit into the recess to form the secure mechanical assembly.
Claim 18
Dependent Claim 28 words
Self-stackable heatsink structure for a semiconductor device, according to claim 16 wherein the button-like projection and the second fin element are formed as a unitary one-piece, single-fin construction.
Claim 19
Dependent Claim 29 words
Self-stackable heatsink structure for a semiconductor device, according to claim 1 wherein the button-like projection and the second fin element are formed as a unitary one-piece, single fin construction.
Claim 20
Dependent Claim 129 words
Self-stackable heatsink structure for a semiconductor device, comprising: a solid, generally planar, first fin assembly having a one surface adapted in use to be mounted on a semiconductor device, and having an other surface opposite the one surface; a button-like projection formed on the other surface of the first fin element; a solid, generally planar, second fin element having a one surface and an other surface opposite the one surface; and a recess formed into the one surface of the second fin element, said recess extending only partially through the second fin element wherein: the button-like projection of the first fin element is received snugly into the recess of the second fin element to form a secure mechanical assembly of the first fin element and the second fin element.
Claim 21
Dependent Claim 129 words
Self-stackable heatsink structure for a semiconductor device, comprising: a solid, generally planar, first fin assembly having a one surface adapted in use to be mounted on a semiconductor device, and having an other surface opposite the one surface; a button-like projection formed on the other surface of the first fin element; a solid, generally planar, second fin element having a one surface and an other surface opposite the one surface; and a recess formed into the one surface of the second fin element, said recess extending only partially through the second fin element wherein: the button-like projection of the first fin element is received snugly into the recess of the second fin element to form a secure mechanical assembly of the first fin element and the second fin element.
Claim 22
Dependent Claim 88 words
Self-stackable heatsink structure for a semiconductor device, according to claim 19, further comprising: a button-like projection extending from the other surface of the second fin element; a solid, generally planar, third fin element having a one surface and an other surface opposite the one surface; and a recess formed into the one surface of the third fin element, said recess extending only partially through the third fin element; wherein: the button-like projection of the second fin element is received snugly into the recess of the third fin element.
Claim 23
Dependent Claim 51 words
Self-stackable heatsink structure, according to claim 19, wherein: the first fin element has a recess extending into the one surface; and further comprising: an adapter structure having an button-like projection sized and shaped to form an interference fit with the recess extending into the one surface of the first fin element.
Claim 24
Dependent Claim 20 words
Self-stackable heatsink structure, according to claim 19, wherein: the first and the second fin elements are formed of powdered metal.
Claim 25
Dependent Claim 15 words
Self-stackable heatsink structure, according to claim 19, wherein: the fin layers have a circular outline.
Claim 26
Dependent Claim 26 words
Self-stackable heatsink structure for a semiconductor device, according to claim 19 wherein the button-like projection is press-fit into the recess to form the secure mechanical assembly.
Claim 27
Dependent Claim 29 words
Self-stackable heatsink structure for a semiconductor device, according to claim 24 wherein the button-like projection and the first fin element are formed as a unitary one-piece, single fin construction.
Claim 28
Dependent Claim 28 words
Self-stackable heatsink structure for a semiconductor device, according to claim 19 wherein the button-like projection and the first fin element are formed as a unitary one-piece, single-fin construction.
Claim 29
Dependent Claim 85 words
A heat sink assembly, comprising: a first fin including a projection extending from a surface thereof; a second fin including a recess formed in a surface thereof for press-fittingly receiving said projection; said first and second fins are identical; said first fin further includes a recess formed in a surface that is opposite to said surface from which said projection extends; and said second fin further includes a projection extending from a surface that is opposite to said surface in which said recess is formed.
Claim 30
Dependent Claim 85 words
A heat sink assembly, comprising: a first fin including a projection extending from a surface thereof; a second fin including a recess formed in a surface thereof for press-fittingly receiving said projection; said first and second fins are identical; said first fin further includes a recess formed in a surface that is opposite to said surface from which said projection extends; and said second fin further includes a projection extending from a surface that is opposite to said surface in which said recess is formed.
Claim 31
Dependent Claim 22 words
A heat sink assembly as in claim 27, further comprising a third fin which is identical to said first and second fins.
Claim 32
Dependent Claim 68 words
A heat sink assembly as in claim 27, further comprising a third fin which includes: a recess that is identical to said recesses of said first and second fins formed in a surface thereof; and a surface that is opposite to said surface in which said recess is formed and which does not have a projection identical to said projections of said first and second fins extending therefrom.
Claim 33
Dependent Claim 65 words
A heat sink assembly is in claim 27, further comprising a third fin which includes: a projection that is identical to said projections of said first and second fins extending from a surface thereof; and a surface that is opposite to said surface from which said projection extends and does not have recess identical to said recesses of said first and second fins formed therein.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-08-04 2001-02-03 2001-08-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-08-04 2005-02-03 2005-08-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-08-04 2009-02-03 2009-08-05 $7700.00 Window Closed / Lapsed

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