Solderable intergrated circuit lead frames plated with tin and palladium

Claim 2

A solderable lead frame having a multiplicity of leads, the lead frame having an internal region being disposed toward its center and an external region disposed away from its center, the lead frame comprising: a base lead frame made from a base lead frame material; a layer of tin or tin alloy coating the external region of the base lead frame, wherein the layer of tin or tin alloy has an inner edge defining a boundary between the external and internal regions of the lead frame; and a layer of palladium coating both the external region of the lead frame and the boundary such that the tin or tin alloy and at least a part of the base lead frame are coated with palladium, wherein said tin alloy includes tin alloyed with one or more elements chosen from a group consisting of antimony, arsenic, bismuth, cadmium, gallium, gold, indium, iridium, lead, platinum, rhodium, ruthenium, thallium, and zinc.

Claim 3

A solderable lead frame as recited in claim 1 wherein said external regions of the lead frame satisfy a solderability standard defined by MilsSpec 883.

Claim 4

A solderable lead frame as recited in claim 1 wherein said tin alloy has a eutectic point between about 180 degrees centigrade and 300 degrees centigrade.

Claim 5

A solderable lead frame as recited in claim 1 wherein said layer of tin or tin alloy is between about 50 microinches and 500 microinches thick.

Claim 6

A solderable lead frame as recited in claim 1 wherein said palladium layer is between about 2 microinches and 20 microinches in thickness.

Claim 7

A solderable lead frame as recited in claim 1 wherein said palladium layer is between about 3 microinches and 6 microinches in thickness.

Claim 8

A solderable lead frame as recited in claim 1 further comprising a diffusion barrier between said base lead frame and said layer of tin or tin alloy whereby the diffusion barrier substantially prevents said base lead frame material from diffusion into said tin or tin alloy.

Claim 9

A solderable lead frame as recited in claim 7 wherein said base lead frame contains copper and wherein said diffusion barrier includes cobalt.

Claim 10

A solderable lead frame as recited in claim 8 wherein said diffusion barrier is between 15 and 100 microinches thick.

Claim 11

A solderable lead frame as recited in claim 8 wherein said diffusion barrier is between 30 and 60 microinches thick.

Claim 12

A solderable lead frame as recited in claim 7 wherein said base lead frame contains copper and wherein said diffusion barrier includes nickel.

Claim 13

A solderable lead frame as recited in claim 11 wherein said diffusion barrier is between 15 and 100 microinches thick.

Claim 14

A solderable lead frame as recited in claim 11 wherein said diffusion barrier is between 30 and 60 microinches thick.

Claim 15

A packaged integrated circuit comprising: a solderable lead frame having a multiplicity of leads, an internal region disposed toward the center of the lead frame and an external region disposed away from the center of the lead frame, the lead frame also comprising a base lead frame made from a base lead frame material, a layer of tin or tin alloy coating the external region of the lead frame, wherein said layer of tin or tin alloy has an inner edge defining a boundary between the external and internal regions of the lead frame and whereby solderability of the external leads coated with tin or tin alloy is enhanced, and a layer of palladium coating both the external region and the boundary such that at least a portion of the base lead frame and the tin or tin alloy are coated with palladium; an integrated circuit die; a plurality of bonding wires electrically connecting the internal regions of the leads to the integrated circuit die; and an outer molding encasing the solderable lead frame, the die and the bonding wires such that the external regions of the leads are exposed, wherein said tin alloy includes tin alloyed with one or more elements chosen from a group consisting of antimony, arsenic, bismuth, cadmium, gallium, gold, indium, iridium, lead, platinum, rhodium, ruthenium, thallium, and zinc.

Claim 16

A packaged integrated circuit comprising: a solderable lead frame having a multiplicity of leads, an internal region disposed toward the center of the lead frame and an external region disposed away from the center of the lead frame, the lead frame also comprising a base lead frame made from a base lead frame material, a layer of tin or tin alloy coating the external region of the lead frame, wherein said layer of tin or tin alloy has an inner edge defining a boundary between the external and internal regions of the lead frame and whereby solderability of the external leads coated with tin or tin alloy is enhanced, and a layer of palladium coating both the external region and the boundary such that at least a portion of the base lead frame and the tin or tin alloy are coated with palladium; an integrated circuit die; a plurality of bonding wires electrically connecting the internal regions of the leads to the integrated circuit die; and an outer molding encasing the solderable lead frame, the die and the bonding wires such that the external regions of the leads are exposed, wherein said tin alloy includes tin alloyed with one or more elements chosen from a group consisting of antimony, arsenic, bismuth, cadmium, gallium, gold, indium, iridium, lead, platinum, rhodium, ruthenium, thallium, and zinc.

Claim 17

A packaged integrated circuit as in claim 14 further comprising a diffusion barrier residing between said base lead frame and said layer of tin or tin alloy, whereby the diffusion barrier substantially prevents said base lead frame material from diffusing into said tin or tin alloy.

Claim 18

A packaged integrated circuit as in claim 15 wherein said base lead frame material contains copper and wherein said diffusion barrier contains cobalt or nickel.