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US5547638A Expired / Lapsed US ⏱️ 0.0 years remaining

Pyrotechnic air bag inflator with unitary filter

Assignee: Autoliv ASP Inc
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Filing: 1994-07-26
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Granted: 1996-08-20
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Expires: 2014-07-26
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Abstract

Abstract A pyrotechnic air bag inflator utilizing non-azide gas generating material such as mixtures of copper oxide and amino tetrazol includes a unitary, rigid, drop-in type, filter for cooling and filtering high temperature, high pressure corrosive gas generated when the air bag inflator is activated to inflate an associated air bag. The filter comprises a reticulated structure formed of strong, porous, metal, metal alloy or ceramic material having a high thermal diffusivity and surface area for absorbing heat from the gas and defining a plurality of tortuous passages for entrapping contaminants from the gas passing through the filter.

Inventors

  • 👤 Linda M. Rink
  • 👤 Christopher Hock

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 23:30
CPC Classifications
B; B60; B60R; B60R21/00; B60R21/02; B60R21/16; B60R21/26; B60R21/264; B60R21/2644; B01; B01D; B01D39/00; B01D39/14; B01D39/20; B01D39/2027; B01D39/2051; B01D39/2068; B01D39/2093; B01D46/00; B01D46/24; B01D46/42; B01D46/4218; B01D2273/00; B01D2273/20; B01D2279/00; B01D2279/10

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 89 words
An air bag inflator comprising: a housing for containing gas generator means, said housing including a plurality of diffuser ports in an outer wall for directing gas to inflate an air bag; and a unitary, filter element mounted in said housing for entrapping contaminants from generated gas moving from said gas generator means toward said diffuser ports; said filter element including a rigid, porous body of ceramic foam, having a reticulated structure forming a plurality of tortuous paths for gas flow therethrough for entrapment of contaminants from said gas.
Claim 2
Dependent Claim 89 words
An air bag inflator comprising: a housing for containing gas generator means, said housing including a plurality of diffuser ports in an outer wall for directing gas to inflate an air bag; and a unitary, filter element mounted in said housing for entrapping contaminants from generated gas moving from said gas generator means toward said diffuser ports; said filter element including a rigid, porous body of ceramic foam, having a reticulated structure forming a plurality of tortuous paths for gas flow therethrough for entrapment of contaminants from said gas.
Claim 3
Dependent Claim 27 words
The air bag inflator of claim 1, wherein: said reticulated structure is formed by chemical vapor deposition of a ceramic on a base of open-celled foam material.
Claim 4
Dependent Claim 20 words
The air bag inflator of claim 2, wherein: said reticulated structure is sintered and said foam material is burned out.
Claim 5
Dependent Claim 35 words
The air bag inflator of claim 1, wherein: said reticulated structure is coated with a metal alloy containing at least one element from the group consisting of: aluminum, copper, iron, molybdenum, nickel, zirconium and tungsten.
Claim 6
Dependent Claim 37 words
The air bag inflator of claim 1, wherein: said reticulated structure is coated with a ceramic material containing at least one of the materials from the group consisting of: silicon carbide, silicon dioxide, alumina-silica, mullite and alumina.
Claim 7
Dependent Claim 25 words
The air bag inflator of claim 1, wherein: said reticulated structure is formed of an open-celled foam material soaked in a ceramic mixture and sintered.
Claim 8
Dependent Claim 24 words
The air bag inflator of claim 1, wherein: said porous body has a pores per square inch rating range of 20 to 65 PPI.
Claim 9
Dependent Claim 68 words
A filter for an air bag inflator comprising: a unitary, filter element for entrapping contaminants from generated gas, said filter element including a rigid, porous body of ceramic foam, having a reticulated structure forming a plurality of tortuous paths for gas flow therethrough for entrapment of contaminants from said gas, said filter element being so dimensioned as to at least partially encompass a quantity of gas generating material.
Claim 10
Dependent Claim 68 words
A filter for an air bag inflator comprising: a unitary, filter element for entrapping contaminants from generated gas, said filter element including a rigid, porous body of ceramic foam, having a reticulated structure forming a plurality of tortuous paths for gas flow therethrough for entrapment of contaminants from said gas, said filter element being so dimensioned as to at least partially encompass a quantity of gas generating material.
Claim 11
Dependent Claim 25 words
The filter of claim 8, wherein: said reticulated structure is formed by chemical vapor deposition of a ceramic on a base of open-celled foam material.
Claim 12
Dependent Claim 18 words
The filter of claim 9, wherein: said reticulated structure is sintered and said foam material is burned out.
Claim 13
Dependent Claim 33 words
The filter of claim 8, wherein: said reticulated structure is coated with a metal alloy containing at least one element from the group consisting of: aluminum, copper, iron, molybdenum, nickel, zirconium and tungsten.
Claim 14
Dependent Claim 35 words
The filter of claim 8, wherein: said reticulated structure is coated with a ceramic material containing at least one of the materials from the group consisting of: silicon carbide, silicon dioxide, alumina-silica, mullite and alumina.
Claim 15
Dependent Claim 23 words
The filter of claim 8, wherein: said reticulated structure os formed of an open-celled foam material soaked in a ceramic mixture an sintered.
Claim 16
Dependent Claim 22 words
The filter of claim 8, wherein: said porous body has a pores per square inch rating range of 20 to 80 PPI.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1999-08-20 2000-02-19 2000-08-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2003-08-20 2004-02-19 2004-08-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2007-08-20 2008-02-19 2008-08-20 $7700.00 Window Closed / Lapsed

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