US5507845A — Plant sod mats

Claim 1

Independent Claim 135 words

A plant sod mat comprising: a. a sod reinforcement; b. a layer of planting medium on said sod reinforcement; c. stable discrete fibers dispersed in said layer of planting medium and wherein said discrete fibers are separate from and unconstrained by said sod reinforcement; d. viable plants in said layer of planting medium and said viable plants having an upper root portion in said layer of planting medium above said sod reinforcement and a lower root portion in said sod reinforcement and below said sod reinforcement; e. said upper root portion entangles with said discrete fibers to form a maze reinforcing said layer of planting medium; and f. said lower root portion penetrates and entangles with said sod reinforcement in order to bind said layer of planting medium and said plants to said sod reinforcement.

Claim 2

Dependent Claim 135 words

A plant sod mat comprising: a. a sod reinforcement; b. a layer of planting medium on said sod reinforcement; c. stable discrete fibers dispersed in said layer of planting medium and wherein said discrete fibers are separate from and unconstrained by said sod reinforcement; d. viable plants in said layer of planting medium and said viable plants having an upper root portion in said layer of planting medium above said sod reinforcement and a lower root portion in said sod reinforcement and below said sod reinforcement; e. said upper root portion entangles with said discrete fibers to form a maze reinforcing said layer of planting medium; and f. said lower root portion penetrates and entangles with said sod reinforcement in order to bind said layer of planting medium and said plants to said sod reinforcement.

Claim 3

Dependent Claim 33 words

A sod mat according to claim 1 wherein said discrete fibers are less than 0.01 cm in diameter and said sod reinforcement contains sod reinforcement fibers of less than 0.02 cm in diameter.

Claim 4

Dependent Claim 76 words

A sod mat according to claim 1 wherein: a. said discrete fibers are synthetic resin fibers of less than 8 dtex; b. said sod reinforcement has sod reinforcement fibers of less than 0.01 cm in diameter; c. said upper root portion has multiple roots; and d. said sod mat has a weight ratio of said multiple roots of said upper root portion to said lower root portion which penetrates said sod reinforcement of greater than 2/1.

Claim 5

Dependent Claim 15 words

A sod mat according to claim 3 used as a sod mat for sports fields.

Claim 6

Dependent Claim 18 words

A sod mat according to claim 3 used as a sod mat on embankments, landscaped slopes, and culverts.

Claim 7

Dependent Claim 53 words

A sod mat according to claim 1 wherein: a. said sod mat has a thickness of greater than 1.6 cm; b. said sod mat has a weight per unit area of greater than 8 kgpsm; and c. said discrete fibers are elongate structures with a length to width ratio of greater than 50/1.

Claim 8

Dependent Claim 43 words

A sod mat according to claim 1 wherein: a. said upper root portion has multiple roots; and b. said sod mat has a weight ratio of said multiple roots to said lower root portion which penetrates said sod reinforcement of greater than 2/1.

Claim 9

Dependent Claim 15 words

A sod mat according to claim 1 wherein said EDFVP is from 0.1 to 0.01%.

Claim 10

Dependent Claim 28 words

A sod mat according to claim 1 further comprising soft synthetic resin particles having an aspect ratio of less than 30/1 dispersed in said layer of planting medium.

Claim 11

Dependent Claim 31 words

A sod mat according to claim 9 wherein said sod reinforcement has holes and a ratio of the hole diameter to the soft synthetic resin particle length is less than 0.8.

Claim 12

Dependent Claim 31 words

A sod mat according to claim 9 wherein said sod reinforcement has holes and a ratio of the hole diameter to the soft synthetic resin particle length is less than 0.5.

Claim 13

Dependent Claim 14 words

A sod mat according to claim 1 wherein said discrete fibers comprise inorganic fibers.

Claim 14

Dependent Claim 30 words

A sod mat according to claim 1 wherein said maze is a tangled web of roots of said upper root portion and discrete fibers in said layer of planting medium.

Claim 15

Dependent Claim 22 words

A sod mat according to claim 1 wherein greater than 25% of said plants have multiple roots in said upper root portion.

Claim 16

Dependent Claim 26 words

A sod mat according to claim 3 wherein said discrete fibers are in small fiber groupings having an Effective Fiber Length of greater than 1 cm.

Claim 17

Dependent Claim 45 words

A sod mat according to claim 3 wherein: said maze is a tangled web of roots of said upper root portion and said discrete fibers in said layer of planting medium; and further comprising soft synthetic resin particles dispersed in said layer of planting medium.

Claim 18

Dependent Claim 22 words

A sod mat according to claim 16 wherein greater than 25% of said plants have multiple roots in said upper root portion.

Claim 19

Dependent Claim 175 words

A plant sod mat comprising: a. a sod reinforcement having a thickness of less than 0.2 cm; b. a layer of planting medium having a thickness of greater than 1.2 cm on said sod reinforcement; c. stable discrete fibers in said layer of planting medium and wherein said discrete fibers are separate from and unconstrained by said sod reinforcement; d. viable plants in said layer of planting medium and said plants having an upper root portion in said layer of planting medium above said sod reinforcement and a lower root portion in said sod reinforcement and below said sod reinforcement; e. said upper root portion entangles with said discrete fibers to form a substantially continuous maze reinforcing said layer of planting medium; and f. said lower root portion penetrates and entangles with said sod reinforcement in order to bind said layer of planting medium and said plants to said sod reinforcement and said lower root portion which penetrates through said sod reinforcement is greater than 0.07 grams per 400 square centimeters of said sod mat.

Claim 20

Dependent Claim 175 words

A plant sod mat comprising: a. a sod reinforcement having a thickness of less than 0.2 cm; b. a layer of planting medium having a thickness of greater than 1.2 cm on said sod reinforcement; c. stable discrete fibers in said layer of planting medium and wherein said discrete fibers are separate from and unconstrained by said sod reinforcement; d. viable plants in said layer of planting medium and said plants having an upper root portion in said layer of planting medium above said sod reinforcement and a lower root portion in said sod reinforcement and below said sod reinforcement; e. said upper root portion entangles with said discrete fibers to form a substantially continuous maze reinforcing said layer of planting medium; and f. said lower root portion penetrates and entangles with said sod reinforcement in order to bind said layer of planting medium and said plants to said sod reinforcement and said lower root portion which penetrates through said sod reinforcement is greater than 0.07 grams per 400 square centimeters of said sod mat.

Claim 21

Dependent Claim 41 words

A sod mat according to claim 1 further comprising soft synthetic resin particles having an aspect ratio of less than 30/1 dispersed in said layer of planting medium and said soft synthetic resin having a Shore A hardness less than 80.

Claim 22

Dependent Claim 15 words

A sod mat according to claim 19 wherein said soft synthetic resin particles are cured.

Claim 23

Dependent Claim 15 words

A sod mat according to claim 19 wherein said soft synthetic resin particles are uncured.

Claim 24

Dependent Claim 59 words

A sod mat according to claim 19 wherein: a. said upper root portion has multiple roots; b. said sod mat has a weight ratio of said multiple roots to said lower root portion which penetrates said sod reinforcement of greater than 2/1; and c. said maze substantially binds said soft synthetic resin particles within said layer of planting medium.

Claim 25

Dependent Claim 30 words

A sod mat according to claim 18 wherein said discrete fibers are from 0.1 to 6 dtex and said sod reinforcement has a basis weight of less than 100 gpsm.

Claim 26

Dependent Claim 44 words

A sod mat according to claim 18 wherein: a. said EDFVP is from 0.5 to 0.01%; and b. said sod mat has a weight ratio of said upper root portion to said lower root portion which penetrates said sod reinforcement of greater than 2/1.

Claim 27

Dependent Claim 15 words

A sod mat according to claim 18 wherein said EDFVP is from 0.1 to 0.01%.

Claim 28

Dependent Claim 150 words

A plant sod mat comprising: a. a sod reinforcement having a thickness between 0.003 to 0.2 cm; b. a layer of planting medium having a thickness between 1.2 to 7.5 cm on said sod reinforcement; c. stable discrete fibers in said layer of planting medium and wherein said discrete fibers are separate from and unconstrained by said sod reinforcement; d. viable plants in said layer of planting medium and said viable plants having an upper root portion in said layer of planting medium above said sod reinforcement and a lower root portion in said sod reinforcement and below said sod reinforcement; e. said upper root portion entangles with said discrete fibers to form a maze reinforcing said layer of planting medium; and f. said lower root portion penetrates and entangles with said sod reinforcement in order to bind said layer of planting medium and said plants to said sod reinforcement.

Claim 29

Dependent Claim 150 words

A plant sod mat comprising: a. a sod reinforcement having a thickness between 0.003 to 0.2 cm; b. a layer of planting medium having a thickness between 1.2 to 7.5 cm on said sod reinforcement; c. stable discrete fibers in said layer of planting medium and wherein said discrete fibers are separate from and unconstrained by said sod reinforcement; d. viable plants in said layer of planting medium and said viable plants having an upper root portion in said layer of planting medium above said sod reinforcement and a lower root portion in said sod reinforcement and below said sod reinforcement; e. said upper root portion entangles with said discrete fibers to form a maze reinforcing said layer of planting medium; and f. said lower root portion penetrates and entangles with said sod reinforcement in order to bind said layer of planting medium and said plants to said sod reinforcement.

Claim 30

Dependent Claim 59 words

A plant sod mat according to claim 26 wherein: a. said discrete fibers comprise fibers selected from the group consisting of polyolefin, polyester, and nylon fibers; and b. further comprising soft synthetic resin particles in said planting medium and said soft synthetic resin particles comprising a synthetic resin selected from the group consisting of butyl rubber and polybutadiene elastomers.

Claim 31

Dependent Claim 15 words

A plant sod mat according to claim 26 wherein said discrete fibers comprise inorganic fibers.

Claim 32

Dependent Claim 47 words

A sod mat according to claim 26 wherein: a. said discrete fibers comprise synthetic resin fibers from 0.006 to 0.0002 cm in diameter; b. said sod reinforcement has sod reinforcement fibers from 0.02 to 0.0002 cm in diameter; and c. said upper root portion has multiple roots.

Claim 33

Dependent Claim 40 words

A sod mat according to claim 29 further comprising soft synthetic resin particles having an aspect ratio of less than 30/1 in said layer of planting medium and said soft synthetic resin having a Shore D hardness less than 60.

Claim 34

Dependent Claim 55 words

A sod mat according to claim 26 wherein: a. said layer of planting medium has a thickness of greater than 1.5 cm; b. said discrete fibers are elongate structures with a length to width ratio of greater than 50/1; and c. said sod mat has a weight per unit area of greater than 8 kgpsm.

Claim 35

Dependent Claim 43 words

A sod mat according to claim 26 wherein: a. said upper root portion has multiple roots; and b. said sod mat has a weight ratio of said multiple roots to said lower root portion which penetrates said sod reinforcement of greater than 2/1.

Claim 36

Dependent Claim 41 words

A sod mat according to claim 26 further comprising soft synthetic resin particles having an aspect ratio of less than 30/1 dispersed in said layer of planting medium and said soft synthetic resin having a Shore A hardness less than 80.

Claim 37

Dependent Claim 31 words

A sod mat according to claim 32 wherein said sod reinforcement has holes and a ratio of the hole diameter to the soft synthetic resin particle length is less than 0.8.

Claim 38

Dependent Claim 48 words

A sod mat according to claim 26 wherein: a. said discrete fibers comprise synthetic resin fibers having a diameter from 0.004 to 0.0003 cm; b. said sod reinforcement has sod reinforcement fibers from 0.006 to 0.0002 cm in diameter; and c. said upper root portion has multiple roots.

Claim 39

Dependent Claim 22 words

A sod mat according to claim 35 wherein said discrete fibers have an Effective Discrete Fiber Volume Percentage from 1 to 0.01%.

Claim 40

Dependent Claim 15 words

A sod mat according to claim 35 used as a sod mat for sports fields.

Claim 41

Dependent Claim 18 words

A sod mat according to claim 35 used as a sod mat on embankments, landscaped slopes, and culverts.

Claim 42

Dependent Claim 15 words

A sod mat according to claim 26 used as a sod mat for sports fields.

Claim 43

Dependent Claim 18 words

A sod mat according to claim 26 used as a sod mat on embankments, landscaped slopes, and culverts.

Claim 44

Dependent Claim 15 words

A sod mat according to claim 26 for use in areas of high foot traffic.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	1999-04-16	1999-10-16	2000-04-16	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	2003-04-16	2003-10-16	2004-04-16	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	2007-04-16	2007-10-16	2008-04-16	$7700.00	Window Closed / Lapsed

Plant sod mats

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