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US5411999A Expired / Lapsed US ⏱️ 0.0 years remaining

Epoxy-polyester, polycarbonate, metal phosphate and rubbery modifier

Assignee: SABIC Global Technologies BV
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Filing: 1994-08-22
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Granted: 1995-05-02
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Expires: 2014-08-22
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Abstract

Abstract A composition useful in the fabrication of molded articles contains a blend of a polycarbonate, a high impact rubbery modifier such as a core-shell polymer and a catalyst quencher selected from a Group IB or IIB metal phosphate salts such as sodium dihydrogen phosphate wherein the hydroyltic stability is improved via the incorporation of an epoxy-functional polyester derived from the reaction of a polyfunctional epoxy compound and a carboxylic acid-functional polyester.

Inventors

  • 👤 Robert R. Gallucci

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 07:24
CPC Classifications
C; C08; C08L; C08L63/00; C08L69/00

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 102 words
A polyester-polycarbonate composition comprising (a) polyester having epoxy functionality, (b) polycarbonate, (c) a high impact rubbery modifier, and (d) a catalyst quencher selected from the group consisting of Group IB metal phosphate salts, Group IIB metal phosphate salts, and salts of the formula M.sup.z.sub.x H.sub.y P.sub.n O.sub.3n+1 wherein M is a metal, x is a number ranging from 1 to 12, and y is a number ranging from 1 to 12, n is a number in the range of 1 to 10, z is a number in the range of 1 to 5, and the sum of xz+y is equal to n+2.
Claim 2
Dependent Claim 102 words
A polyester-polycarbonate composition comprising (a) polyester having epoxy functionality, (b) polycarbonate, (c) a high impact rubbery modifier, and (d) a catalyst quencher selected from the group consisting of Group IB metal phosphate salts, Group IIB metal phosphate salts, and salts of the formula M.sup.z.sub.x H.sub.y P.sub.n O.sub.3n+1 wherein M is a metal, x is a number ranging from 1 to 12, and y is a number ranging from 1 to 12, n is a number in the range of 1 to 10, z is a number in the range of 1 to 5, and the sum of xz+y is equal to n+2.
Claim 3
Dependent Claim 26 words
A composition according to claim 1 wherein the polyester has epoxy functionality in an amount in the range of about 20 meg/kg to about 200 meg/kg.
Claim 4
Dependent Claim 27 words
A composition according to claim 1 wherein the polyester having epoxy functionality is a reaction product of polyester having carboxylic acid functionality and a polyfunctional epoxy compound.
Claim 5
Dependent Claim 28 words
A composition according to claim 1 wherein the polyester having epoxy functionality is a reaction product of a polyester having carboxylic acid functionality and a difunctional epoxy compound.
Claim 6
Dependent Claim 22 words
A composition according to claim 3 further comprising a catalyst suitable for promoting the reaction of the polyester and polyfunctional epoxy compound.
Claim 7
Dependent Claim 13 words
A composition according to claim 3, wherein said polyester is a polyalkylene terephthalate.
Claim 8
Dependent Claim 25 words
A composition according to claim 3, wherein said polyester is selected from the group consisting of a poly(1, 4-butylene terephthalate), poly(ethylene terephthalate), and blends thereof.
Claim 9
Dependent Claim 13 words
A composition according to claim 3, wherein said polyester comprises poly(1, 4-butylene terephthalate).
Claim 10
Dependent Claim 19 words
The composition according to claim 1, wherein said high impact modifier is an acrylonitrile-butadiene-styrene copolymer or a methacrylate-butadiene-styrene copolymer.
Claim 11
Dependent Claim 29 words
A composition according to claim 3, wherein the polyfunctional epoxy compound is added in an amount ranging from about 0.5 to about 5.0 percent by weight of the polyester.
Claim 12
Dependent Claim 29 words
A composition according to claim 3, wherein the polyfunctional epoxy compound is added in an amount ranging from about 1.5 to about 3.0 percent by weight of the polyester.
Claim 13
Dependent Claim 15 words
A composition according to claim 3, wherein the polyfunctional epoxy compound is a cycloaliphatic diepoxide.
Claim 14
Dependent Claim 25 words
A composition according to claim 12, wherein the diepoxide is selected from the group consisting of bis(3, 4-epoxycyclohexylmethyl)adipate; vinylcyclohexene diepoxide; 3, 4-epoxycyclohexyl-3,4-epoxycyclohexylcarboxylte; and mixtures thereof.
Claim 15
Dependent Claim 16 words
A composition according to claim 12, wherein the polyfunctional epoxy compound is 3, 4-epoxycyclohexylmethyl-3, 4-epoxycyclohexane carboxylate.
Claim 16
Dependent Claim 26 words
A composition according to claim 1, wherein said catalyst quencher is selected from the group consisting of metal acid phosphates, metal acid pyrophosphates, and metal polyphosphates.
Claim 17
Dependent Claim 30 words
A composition according to claim 1, wherein said catalyst is selected from the group consisting of sodium dihydrogen phosphate, sodium acid pyrophosphate, zinc phosphate, zinc acid phosphate, and mixtures thereof.
Claim 18
Dependent Claim 9 words
A composition according to claim 1 further comprising filler.
Claim 19
Dependent Claim 12 words
A composition according to claim 17, wherein the filler is glass fiber.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-05-01 1998-10-31 1999-05-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-05-01 2002-10-31 2003-05-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-05-01 2006-10-31 2007-05-02 $7700.00 Window Closed / Lapsed

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