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US4904746A Expired / Lapsed US ⏱️ 0.0 years remaining

Preparation of linear polyester-polyepoxide reaction products via reactive concentrate

Assignee: SABIC Global Technologies BV
•
Filing: 1988-04-21
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Granted: 1990-02-27
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Expires: 2008-04-21
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Abstract

Abstract Branched polyester compositions having high melt viscosities, especially under conditions of low shear, are prepared in a two-step method. The first step is the reaction of a linear polyester, polycarbonate or polyester-polycarbonate containing free carboxylic acid groups with a polyfunctional epoxyalkyl compound such as triglycidyl isocyanurate to form a reactive concentrate. The second step is the reaction of said reactive concentrate with a polyester, such as poly(ethylene terephthalate) or poly(butylene terephthalate), containing a measurable proportion of carboxylic acid end groups. By this two-step method, it is possible to use less epoxy compound for a given melt viscosity level than is the case when the epoxy compound is directly blended with the polyester.

Inventors

  • 👤 Sterling B. Brown
  • 👤 Choong Y. Han
  • 👤 James L. DeRudder
  • 👤 Leonard R. Hepp

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 12:59
CPC Classifications
C; C08; C08G; C08G59/00; C08G59/18; C08G59/40; C08G59/42; C08G59/4246; C08G59/4269; C08G59/4276; C08L; C08L63/00

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 140 words
A method for preparing a branched polymer which comprises the steps of: (I) forming a reactive concentrate by effecting reaction between the constituents of a mixture consisting essentially of (A) at least one poly(O- or N-epoxyalkyl-substituted) cyclic amide, imide or imidate with (B) at least one linear polymer having substantial proportions of at least one of ester and carbonate structural units, a number average molecular weight of at least about 4000 and a measurable proportion of free carboxylic acid groups, and (II) melt blending said concentrate with (C) at least one linear polyester having a substantial proportion of free carboxylic acid groups; the proportion of reagent A employed in step I being at least about 3 parts by weight per 100 parts of reagent B, and about 0.1-3.0 parts per 100 parts of the total of reagents B and C.
Claim 2
Independent Claim 140 words
A method for preparing a branched polymer which comprises the steps of: (I) forming a reactive concentrate by effecting reaction between the constituents of a mixture consisting essentially of (A) at least one poly(O- or N-epoxyalkyl-substituted) cyclic amide, imide or imidate with (B) at least one linear polymer having substantial proportions of at least one of ester and carbonate structural units, a number average molecular weight of at least about 4000 and a measurable proportion of free carboxylic acid groups, and (II) melt blending said concentrate with (C) at least one linear polyester having a substantial proportion of free carboxylic acid groups; the proportion of reagent A employed in step I being at least about 3 parts by weight per 100 parts of reagent B, and about 0.1-3.0 parts per 100 parts of the total of reagents B and C.
Claim 3
Dependent Claim 35 words
A method according to claim 1 wherein reagent A contains a single triazine, barbiturate, hydantoin, uracil, pyromellitic diimide, piperazinedione or parabanate moiety and the epoxyalkyl groups therein are bonded directly to oxygen or nitrogen atoms.
Claim 4
Dependent Claim 15 words
A method according to claim 2 wherein reagent B is a polyester, polycarbonate or polyester-polycarbonate.
Claim 5
Dependent Claim 12 words
A method according to claim 3 wherein reagent A is triglycidyl isocyanurate.
Claim 6
Dependent Claim 51 words
A method according to claim 4 wherein reagent B is a linear polyester comprising structural units of the formula ##STR4## wherein each R 1 is independently a divalent aliphatic, alicyclic or aromatic radical containing about 2-10 carbon atoms and R 2 is a divalent aromatic radical containing about 6-10 carbon atoms.
Claim 7
Dependent Claim 33 words
A method according to claim 5 wherein reagent C is a poly(ethylene terephthalate) or a poly(butylene terephthalate) having a carboxylic acid end group concentration in the range of about 10-100 microequivalents per gram.
Claim 8
Dependent Claim 14 words
A method according to claim 6 wherein step I is effected in the melt.
Claim 9
Dependent Claim 26 words
A method according to claim 6 wherein reagents B and C are identical, each R 1 is ethylene or tetramethylene and each R 2 is p-phenylene.
Claim 10
Dependent Claim 37 words
A method according to claim 8 wherein the proportion of reagent A is about 3-20 parts per 100 parts of reagent B and about 0.4-0.6 part per 100 parts of the total of reagents B and C.
Claim 11
Dependent Claim 32 words
A method according to claim 9 wherein reagents B and C are each a poly(butylene terephthalate) having a carboxylic acid end group concentration in the range of about 40-80 microequivalents per gram.
Claim 12
Dependent Claim 145 words
A composition comprising a blend of: the reaction product of a mixture consisting essentially of (A) at least one poly (O- or N-epoxyalkyl-substituted) cyclic amide, imide or imidate with (B) at least one linear polymer having substantial proportions of at least one of ester and carbonate structural units, a number average molecular weight of at least about 4000 and a measurable proportion of free carboxylic acid groups, the proportion of reagent A being at least about 3 parts by weight per 100 parts of reagent B; and (C) at least one linear polyester having a substantial proportion of free carboxylic acid groups; wherein reagent A is employed in the amount of about 0.1-3.0 parts per 100 parts of the total of reagents B and C and the weight ratio of component C to the reaction product of components A and B is at least 7.5:1.
Claim 13
Dependent Claim 145 words
A composition comprising a blend of: the reaction product of a mixture consisting essentially of (A) at least one poly (O- or N-epoxyalkyl-substituted) cyclic amide, imide or imidate with (B) at least one linear polymer having substantial proportions of at least one of ester and carbonate structural units, a number average molecular weight of at least about 4000 and a measurable proportion of free carboxylic acid groups, the proportion of reagent A being at least about 3 parts by weight per 100 parts of reagent B; and (C) at least one linear polyester having a substantial proportion of free carboxylic acid groups; wherein reagent A is employed in the amount of about 0.1-3.0 parts per 100 parts of the total of reagents B and C and the weight ratio of component C to the reaction product of components A and B is at least 7.5:1.
Claim 14
Dependent Claim 35 words
A composition according to claim 11 wherein reagent A contains a single triazine, barbiturate, hydantoin, uracil, pyromellitic diimide, piperazinedione or parabanate moiety and the epoxyalkyl groups therein are bonded directly to oxygen or nitrogen atoms.
Claim 15
Dependent Claim 15 words
A composition according to claim 12 wherein reagent B is a polyester, polycarbonate or polyester-polycarbonate.
Claim 16
Dependent Claim 12 words
A composition according to claim 13 wherein reagent A is triglycidyl isocyanurate.
Claim 17
Dependent Claim 51 words
A composition according to claim 14 wherein reagent B is a linear polyester comprising structural units of the formula ##STR5## wherein each R 1 is independently a divalent aliphatic, alicyclic or aromatic radical containing about 2-10 carbon atoms and R 2 is a divalent aromatic radical containing about 6-10 carbon atoms.
Claim 18
Dependent Claim 33 words
A composition according to claim 15 wherein reagent C is a poly(ethylene terephthalate) or a poly(butylene terephthalate) having a carboxylic acid end group concentration in the range of about 10-100 microequivalents per gram.
Claim 19
Dependent Claim 26 words
A composition according to claim 16 wherein reagents B and C are identical, each R 1 is ethylene or tetramethylene and each R 2 is p-phenylene.
Claim 20
Dependent Claim 37 words
A composition according to claim 17 wherein the proportion of reagent A is about 3-20 parts per 100 parts of reagent B and about 0.4-0.6 part per 100 parts of the total of reagents B and C.
Claim 21
Dependent Claim 32 words
A composition according to claim 18 wherein reagents B and C are each a poly(butylene terephthalate) having a carboxylic acid end group concentration in the range of about 40-80 microequivalents per gram.

References Cited (Backward Citations)

US4141882A Cited
JPS53106749A Cited
JPS56116749A Cited
JPH0596648A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-02-26 1993-08-28 1994-02-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-02-26 1997-08-28 1998-02-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-02-26 2001-08-28 2002-02-27 $7700.00 Window Closed / Lapsed

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