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US4001184A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing a branched polycarbonate

Assignee: General Electric Co
•
Filing: 1975-03-31
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Granted: 1977-01-04
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Expires: 1995-03-31
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Abstract

Abstract A process for preparing a thermoplastic randomly branched aromatic polycarbonate which process comprises reacting at least 20 weight percent of a stoichiometric quantity of a carbonate precursor with a mixture of a dihydric phenol and at least 0.05 mole percent of a polyfunctional aromatic compound in a medium of water and a solvent for the polycarbonate having present therein at least 1.2 mole percent of a polymerization catalyst, while concomitantly adding to the reaction medium sufficient alkali metal hydroxide to maintain a pH range of about 3.0 to about 6.0, and then adding sufficient alkali metal hydroxide to raise the pH to at least about 9.0 to less than about 12 while reacting the remaining carbonate precursor.

Inventors

  • 👤 Steven William Scott

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 12:06
CPC Classifications
C; C08; C08G; C08G64/00; C08G64/04; C08G64/06; C08G64/14; C08G63/00; C08G63/64

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 173 words
A process for preparing a thermoplastic randomly branched aromatic polycarbonate having improved resistance to thermal oxidation and having excellent blow molding properties which process comprises reacting at least 20 weight percent of a stoichiometric quantity of a carbonate precursor with a mixture of a dihydric phenol and at least 0.05 mole percent of a polyfunctional aromatic compound in a medium of water and an inert organic solvent for the polycarbonate having present therein at least 1.2 mole percent of a polymerization catalyst, a molecular weight regulator, and an inert organic solvent for the polycarbonate while concomitantly adding to the reaction medium sufficient alkali metal hydroxide to maintain a pH range of about 3.0 to about 6.0, and then adding sufficient alkali metal hydroxide to raise the pH to at least 9.0 but less than about 12.0 while reacting the remaining amount of the stoichiometric quantity of the carbonate precursor; said polyfunctional aromatic compound containing at least three functional groups selected from the group consisting of carboxyl, carboxylic anhydride and haloformyl or mixtures thereof.
Claim 2
Dependent Claim 173 words
A process for preparing a thermoplastic randomly branched aromatic polycarbonate having improved resistance to thermal oxidation and having excellent blow molding properties which process comprises reacting at least 20 weight percent of a stoichiometric quantity of a carbonate precursor with a mixture of a dihydric phenol and at least 0.05 mole percent of a polyfunctional aromatic compound in a medium of water and an inert organic solvent for the polycarbonate having present therein at least 1.2 mole percent of a polymerization catalyst, a molecular weight regulator, and an inert organic solvent for the polycarbonate while concomitantly adding to the reaction medium sufficient alkali metal hydroxide to maintain a pH range of about 3.0 to about 6.0, and then adding sufficient alkali metal hydroxide to raise the pH to at least 9.0 but less than about 12.0 while reacting the remaining amount of the stoichiometric quantity of the carbonate precursor; said polyfunctional aromatic compound containing at least three functional groups selected from the group consisting of carboxyl, carboxylic anhydride and haloformyl or mixtures thereof.
Claim 3
Dependent Claim 19 words
The process of claim 1 wherein the amount of polyfunctional aromatic compound is 0.05 to about 3.0 mole percent.
Claim 4
Dependent Claim 11 words
The process of claim 1 wherein the carbonate precursor is phosgene.
Claim 5
Dependent Claim 11 words
The process of claim 1 wherein the dihydric phenol is bisphenol-A.
Claim 6
Dependent Claim 17 words
The process of claim 1 wherein the amount of catalyst is 1.2 to about 3.0 mole percent.
Claim 7
Dependent Claim 48 words
The process of claim 1 wherein at least a stoichiometric quantity of the carbonate precursor is added while maintaining the pH at about 3.0 to about 6.0 and then adding sufficient alkali metal hydroxide to raise the pH to at least about 9.0 but less than about 12.0.
Claim 8
Dependent Claim 13 words
The process of claim 1 wherein the alkali metal hydroxide is sodium hydroxide.
Claim 9
Dependent Claim 10 words
The process of claim 1 wherein the catalyst is triethylamine.
Claim 10
Dependent Claim 28 words
The process of claim 1 wherein the polyfunctional aromatic compound is selected from the group consisting of trimellitic anhydride, trimellitic acid, or its haloformyl derivatives or mixtures thereof.
Claim 11
Dependent Claim 22 words
A thermoplastic randomly branched aromatic polycarbonate composition having improved resistance to thermal oxidation produced in accordance with the process of claim 1.
Claim 12
Dependent Claim 11 words
The composition of claim 10 wherein the dihydric phenol is bisphenol-A.
Claim 13
Dependent Claim 11 words
The composition of claim 10 wherein the carbonate precursor is phosgene.
Claim 14
Dependent Claim 28 words
The composition of claim 10 wherein the polyfunctional aromatic compound is selected from the group consisting of trimellitic anhydride, trimellitic acid, or its haloformyl derivatives or mixtures thereof.
Claim 15
Dependent Claim 13 words
The process of claim 1 wherein the polyfunctional aromatic compound is trimellityl trichloride.

References Cited (Backward Citations)

US3291774A Cited
US3525712A Cited
US3816373A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-01-04 1980-07-05 1981-01-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-01-04 1984-07-05 1985-01-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-01-04 1988-07-05 1989-01-04 $7700.00 Window Closed / Lapsed

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