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Method for manufacture of printed circuit boards

Assignee: MacDermid Enthone Inc
•
Filing: 1993-12-06
•
Granted: 1994-10-25
•
Expires: 2013-12-06
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Abstract

Abstract A method for the manufacture of printed circuit boards is provided comprising conditioning the board, activating with a catalytic metal, post-activating, stabilizing and etching the copper surfaces before the desired circuit is formed on the board. This process eliminates the need for a flash coating of copper in the through holes before the use of protective coatings such as imaging resists and soldermasks.

Inventors

  • 👤 Gary R. Sutcliffe
  • 👤 Jay B. Conrod

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 09:22
CPC Classifications
C; C23; C23C; C23C18/00; C23C18/16; C23C18/18; C23C18/20; C23C18/28; H; H05; H05K; H05K3/00; H05K3/40; H05K3/42; H05K3/425; H05K3/428; H05K2203/00; H05K2203/05; H05K2203/0562; H05K2203/0571; H05K2203/14; H05K2203/1423; H05K3/22; H05K3/24; H05K3/243; H05K3/30; H05K3/32; H05K3/34; H05K3/3452; H05K3/422; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T428/00; Y10T428/24; Y10T428/24802; Y10T428/24917

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 83 words
A method for making printed circuit boards comprising: a. contacting the board with a conditioner to clean the board surface; b. contacting the conditioned board with a metal containing activator to activate the board surface for plating; c. treating the activated board with a post-activator; d. treating the resulting board with a stabilizer; e. treating the stabilized surface with an etchant to etch the board surface; f. forming the desired circuit pattern on the board; g. plating the board to the desired thickness.
Claim 2
Independent Claim 83 words
A method for making printed circuit boards comprising: a. contacting the board with a conditioner to clean the board surface; b. contacting the conditioned board with a metal containing activator to activate the board surface for plating; c. treating the activated board with a post-activator; d. treating the resulting board with a stabilizer; e. treating the stabilized surface with an etchant to etch the board surface; f. forming the desired circuit pattern on the board; g. plating the board to the desired thickness.
Claim 3
Dependent Claim 12 words
The method of claim 1 wherein the activator contains palladium and tin.
Claim 4
Dependent Claim 19 words
The method of claim 2 wherein the post-activator is an alkaline solution having a pH greater than about 11.
Claim 5
Dependent Claim 15 words
The method of claim 3 wherein the post-activator contains sodium carbonate and copper II ions.
Claim 6
Dependent Claim 10 words
The method of claim 3 wherein the stabilizer is acid.
Claim 7
Dependent Claim 18 words
The method of claim 5 wherein the etchant is used to provide an etch of about 15-30 microinches.
Claim 8
Dependent Claim 16 words
The method of claim 6 wherein the board is plated using an electroless copper plating bath.
Claim 9
Dependent Claim 12 words
An article of manufacture prepared according to the method of claim 1.
Claim 10
Dependent Claim 12 words
An article of manufacture prepared according to the method of claim 7.
Claim 11
Dependent Claim 23 words
The method of claim 3 wherein the post-activator contains an effective amount of metal ions which undergo a disproportionation reaction during the treatment.
Claim 12
Dependent Claim 13 words
The method of claim 10 wherein the metals ions are copper or silver.
Claim 13
Dependent Claim 12 words
The method of claim 4 wherein the post-activator further contains potassium carbonate.
Claim 14
Dependent Claim 25 words
An article of manufacture prepared according to the method of claim 1 wherein a soldermask is applied to cover the desired circuits prior to plating.
Claim 15
Dependent Claim 25 words
An article of manufacture prepared according to the method of claim 7 wherein a soldermask is applied to cover the desired circuits prior to plating.

References Cited (Backward Citations)

US3011920A Cited
US3099608A Cited
US4171225A Cited
US4933010A Cited
US4895739A Cited
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US5158645A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-10-24 1998-04-25 1998-10-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-10-24 2002-04-25 2002-10-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-10-24 2006-04-25 2006-10-25 $7700.00 Window Closed / Lapsed

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