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US5340148A Expired / Lapsed US ⏱️ 0.0 years remaining

Air bag inflator with composite stored gas container

Assignee: ZF Passive Safety Systems US Inc
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Filing: 1993-11-03
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Granted: 1994-08-23
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Expires: 2013-11-03
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Abstract

Abstract An apparatus (10) for inflating a vehicle occupant restraint such as an air bag (32) includes a container (30). The container (30) includes a liner (96) and a composite material (100) encasing the liner (96). A gas (94) is stored under pressure in the container (30) and, when released from the container, inflates the vehicle occupant restraint (32). The apparatus (10) includes opener means (180) for opening the container (30) by rupturing the composite material (100) and the liner (96) to release the gas (94) from the container (30). The liner, when ruptured, produces liner fragments (200). The composite material (100) inhibits separation of the liner fragments (200) from the container (30).

Inventors

  • 👤 Ernst M. Faigle
  • 👤 Tracy S. Sparks
  • 👤 Richard J. Thompson
  • 👤 Brian K. Blackburn

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 23:23
CPC Classifications
B; B60; B60R; B60R21/00; B60R21/02; B60R21/16; B60R21/20; B60R21/21; B60R21/26; B60R21/268; B60R21/33

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 130 words
An apparatus for inflating a vehicle occupant restraint such as an air bag, said apparatus comprising: containing means for containing an inflation fluid under pressure, said containing means comprising a liner and a composite material encasing said liner; an inflation fluid under pressure in said containing means for, when released from said containing means, inflating the vehicle occupant restraint; directing means for directing said inflation fluid, when released from said containing means, to the vehicle occupant restraint to inflate the vehicle occupant restraint; and opener means for opening said containing means by rupturing said composite material and said liner to release said inflation fluid from said containing means, said opener means producing liner fragments; said composite material comprising means for inhibiting separation of the liner fragments from said containing means.
Claim 2
Independent Claim 130 words
An apparatus for inflating a vehicle occupant restraint such as an air bag, said apparatus comprising: containing means for containing an inflation fluid under pressure, said containing means comprising a liner and a composite material encasing said liner; an inflation fluid under pressure in said containing means for, when released from said containing means, inflating the vehicle occupant restraint; directing means for directing said inflation fluid, when released from said containing means, to the vehicle occupant restraint to inflate the vehicle occupant restraint; and opener means for opening said containing means by rupturing said composite material and said liner to release said inflation fluid from said containing means, said opener means producing liner fragments; said composite material comprising means for inhibiting separation of the liner fragments from said containing means.
Claim 3
Dependent Claim 49 words
An apparatus as set forth in claim 1 further comprising an inflatable vehicle occupant restraint connected with said directing means, said directing means defining an inflation fluid flow path between said containing means and said inflatable vehicle occupant restraint, said inflation fluid flow path being free of filter material.
Claim 4
Dependent Claim 60 words
An apparatus as set forth in claim 1 wherein said composite material comprises a matrix material and a plurality of reinforcing fibers in said matrix material, said means for inhibiting separation of the liner fragments from said containing means comprising said matrix material, said liner fragments adhering to said matrix material upon rupturing of said liner by said opener means.
Claim 5
Dependent Claim 29 words
An apparatus as set forth in claim 3 wherein said matrix material comprises an anhydride epoxy heat cured resin and said reinforcing fibers comprise glass fibers and carbon fibers.
Claim 6
Dependent Claim 15 words
An apparatus as set forth in claim 3 wherein said liner is made of metal.
Claim 7
Dependent Claim 69 words
An apparatus as set forth in claim 1 wherein said directing means comprises a housing in which said containing means is disposed, said housing having surfaces defining an opening for directing the flow of inflation fluid out of said housing to the vehicle occupant restraint, said housing having an end portion including surfaces defining a particle trap, said opening being disposed intermediate said containing means and said particle trap.
Claim 8
Dependent Claim 42 words
An apparatus as set forth in claim 1 wherein said liner is non-porous and said composite material is porous, the pressure of said inflation fluid in said containing means being in the range of from about 500 psi to about 10,000 psi.
Claim 9
Dependent Claim 41 words
An apparatus as set forth in claim 1 wherein said opener means comprises a detonator disposed adjacent to a wall of said containing means, said apparatus including support means for supporting said detonator adjacent to said wall of said containing means.
Claim 10
Dependent Claim 42 words
An apparatus as set forth in claim 1 wherein said container is generally spherical in shape, said liner comprising a metal member having a generally spherical shape and said composite material comprising a plurality of bands of reinforcing fibers overlying said liner.
Claim 11
Dependent Claim 62 words
An apparatus as set forth in claim 1 for use in inflating a vehicle occupant restraint such as an air bag mounted in a door of a vehicle, wherein said opener means comprises means for rupturing said composite material in response to movement of a portion of the door of the vehicle upon the occurrence of a side impact to the vehicle.
Claim 12
Dependent Claim 53 words
An apparatus as set forth in claim 10 wherein said means for rupturing comprises a housing within which said container is disposed, said housing having a wall portion disposed adjacent to the vehicle door portion, said housing wall portion moving with said vehicle door portion to penetrate into and rupture said composite material.
Claim 13
Dependent Claim 69 words
An apparatus as set forth in claim 10 wherein said means for rupturing comprises a housing within which said container is disposed, said housing having a wall portion disposed adjacent to the vehicle door portion, said means for rupturing comprising a member attached to said housing wall portion and moving with said housing wall portion and with said vehicle door portion to penetrate into and rupture said composite material.
Claim 14
Independent Claim 95 words
A method of inflating a vehicle occupant restraint such as an air bag, said method comprising the steps of: providing an inflation fluid under pressure in a chamber defined by a container including a liner encased by a composite material; opening the container by rupturing the composite material and the liner to release the inflation fluid from the container, said opening step producing liner fragments; inhibiting separation of the liner fragments from the container; and directing the flow of inflation fluid from the container into the vehicle occupant restraint to inflate the vehicle occupant restraint.
Claim 15
Independent Claim 95 words
A method of inflating a vehicle occupant restraint such as an air bag, said method comprising the steps of: providing an inflation fluid under pressure in a chamber defined by a container including a liner encased by a composite material; opening the container by rupturing the composite material and the liner to release the inflation fluid from the container, said opening step producing liner fragments; inhibiting separation of the liner fragments from the container; and directing the flow of inflation fluid from the container into the vehicle occupant restraint to inflate the vehicle occupant restraint.
Claim 16
Dependent Claim 56 words
A method as set forth in claim 13 wherein the composite material comprises a matrix material and a plurality of reinforcing fibers in said matrix material, and wherein said step of inhibiting separation of the liner fragments from the container includes holding the liner fragments onto the container by the reinforcing fibers and the matrix material.
Claim 17
Dependent Claim 78 words
A method as set forth in claim 13 wherein said directing step includes directing the flow of inflation fluid through a chamber in a housing in which the container is disposed and out of the chamber through an opening in the housing, the opening being disposed intermediate the container and a particle trap portion of the housing, said method further comprising the step of capturing pieces of the ruptured liner in the particle trap portion of the housing.
Claim 18
Dependent Claim 49 words
A method as set forth in claim 13 wherein said step of opening the container includes actuating a detonator disposed adjacent to a wall portion of the container, breaking away a part of the wall portion of the container, and thereby forming an opening in the container wall portion.
Claim 19
Dependent Claim 69 words
A method as set forth in claim 13 wherein said step of providing an inflation fluid under pressure in a chamber of a liner encased by a composite material includes the steps of providing a container having a non-porous liner and a composite material encasing the porous liner, and filling the container with gas at a pressure in the range of from about 500 psi to about 10,000 psi.
Claim 20
Dependent Claim 79 words
A method as set forth in claim 13 wherein said step of opening the container includes moving a vehicle door portion toward the container upon the occurrence of a side impact to the vehicle, moving a housing wall portion disposed intermediate the vehicle door portion and the container toward the container, in response to movement of the vehicle door portion toward the container; and penetrating the composite material with the moving housing wall portion to rupture the composite material.
Claim 21
Dependent Claim 81 words
A method as set forth in claim 13 wherein said step of opening the container includes moving a vehicle door portion toward the container upon the occurrence of a side impact to the vehicle, moving toward the container a member connected with a housing wall portion disposed intermediate the vehicle door portion and the container, in response to movement of the vehicle door portion toward the container; and penetrating the composite material with the moving member to rupture the composite material.

References Cited (Backward Citations)

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US3539199A Cited
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US3922002A Cited
US3883156A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-08-22 1998-02-21 1998-08-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-08-22 2002-02-21 2002-08-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-08-22 2006-02-21 2006-08-23 $7700.00 Window Closed / Lapsed

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