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US5322728A
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Fibers of polyolefin polymers
Assignee: ExxonMobil Chemical Patents Inc
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Filing: 1992-11-24
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Granted: 1994-06-21
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Expires: 2012-11-24
Abstract
Abstract Fiber with unique elastic properties comprising copolymer, of ethylene and comonomer, having density in the range of about 0.86 to about 0.93 g/cm3, MWD in the range of about 2 to about 3.5, melt index in the range of about 4 to about 1000, and SDBI less than about 25 DEG C.
Inventors
- 👤 Christopher R. Davey
- 👤 Thomas C. Erderly
- 👤 Aspy K. Mehta
- 👤 Charles S. Speed
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-05 08:47
CPC Classifications
D; D01; D01F; D01F6/00; D01F6/28; D01F6/30; C; C08; C08L; C08L23/00; C08L23/02; C08L23/04; C08L23/08; C08L23/0807; C08L23/0815; C08L23/16; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2915; Y10T442/00; Y10T442/60; Y10T442/681
Claims Analysis
Total Claims: 17
Claim 1
Independent Claim
61 words
Fibers comprising at least one copolymer of ethylene and at least one comonomer, the polymer having a density in the range of about 0.86 to about 0.93 g/cm 3 , a MWD in the range of about 1.8 to about 3.5, a melt index in the range of about 4 to about 1000, and a SDBI less than about 25° C.
Claim 2
Dependent Claim
61 words
Fibers comprising at least one copolymer of ethylene and at least one comonomer, the polymer having a density in the range of about 0.86 to about 0.93 g/cm 3 , a MWD in the range of about 1.8 to about 3.5, a melt index in the range of about 4 to about 1000, and a SDBI less than about 25° C.
Claim 3
Dependent Claim
23 words
Fibers of claim 1 wherein the comonomer comprises styrene, ethylenically unsaturated olefin(s) having from 3 to about 20 carbon atoms, or combinations thereof.
Claim 4
Dependent Claim
18 words
Fibers of claim 2 wherein the comonomer comprises one or more of propylene, butene-1, hexene-1, octene-1 and 4-methyl-1-pentene.
Claim 5
Dependent Claim
22 words
Fibers of claim 1 wherein the copolymer has a density in the range of about 0.86 to about 0.92 g/cm 3 .
Claim 6
Dependent Claim
17 words
Fibers of claim 1 wherein copolymer MWD is in the range of about 2.0 to about 2.5.
Claim 7
Dependent Claim
14 words
Fibers of claim 1 wherein the copolymer SDBI is less than about 20° C.
Claim 8
Dependent Claim
32 words
Fibers of claim 1 wherein the copolymer density is in the range of about 0.86 to about 0.89 g/cm 3 and MWD is in the range of about 2 to about 2.2.
Claim 9
Dependent Claim
100 words
Fibers of claim 1 wherein the copolymer density is in the range of about 0.86 to about 0.91 g/cm 3 , the MWD is in the range of about 2 to about 3, and wherein the copolymer has; a) a melt index in the range of about 10 to about 1000 and is formed by a meltblown process, b) a melt index in the range of about 4 to about 60 and is formed by a spunbonded process, or c) a melt index in the range of about 4 to about 150 and is formed by a melt spinning process.
Claim 10
Dependent Claim
25 words
Fabrics comprising fiber(s) of claim 1 formed by melt blown process wherein copolymer melt index is in the range of about 10 to about 1000.
Claim 11
Dependent Claim
99 words
Fabrics comprising fibers of claim 1 and having, a) a permanent set, after 6 cycles of 50% extension in the machine direction, of less than about 25%; b) a permanent set, after 6 cycles of 50% extension in the transverse direction, of less than about 25%; c) a tensile modulus, after 6 cycles of 50% extension in the machine direction, of not more than about 300 g; d) a tensile modulus, after 6 cycles of 50% extension in the transverse direction, of not more than about 300 g; and e) a total hand of less than about 75 g.
Claim 12
Dependent Claim
25 words
Fabrics comprising fibers of claim 1 formed by spunbonded process wherein the copolymer melt index is in the range of about 4 to about 60.
Claim 13
Dependent Claim
171 words
Fabrics of claim 11 having, a) a permanent set, after 6 cycles of 100% extension in the machine direction, of less than about 40%; b) a permanent set, after 6 cycles of 100% extension in the transverse direction, of less than about 40%; c) a permanent set, after 6 cycles of 50% extension in the machine direction, of less than about 30%; d) a permanent set, after 6 cycles of 50% extension in the transverse direction, of less than about 35%; e) a tensile modulus, after 6 cycles of 100% extension in the machine direction, of less than about 900 g; f) a tensile modulus, after 6 cycles of 100% extension in the transverse direction, of less than about 600 g; g) a tensile modulus, after 6 cycles of 50% extension in the machine direction, of less than about 700 g; h) a tensile modulus, after 6 cycles of 50% extension in the transverse direction, of less than about 370 g; and i) a bonding temperature less than about 110° C.
Claim 14
Dependent Claim
182 words
Fabrics of claim 12 having, a) a permanent set, after 6 cycles of 100% extension in the machine direction, in the range of about 5-about 35%; b) a permanent set, after 6 cycles of 100% extension in the transverse direction, of less than about 5-about 35%; c) a permanent set, after 6 cycles of 50% extension in the machine direction, in the range of about 5-about 25%; d) a permanent set, after 6 cycles of 50% extension in the transverse direction, in the range of about 5-about 25%; e) a tensile modulus, after 6 cycles of 100% extension in the machine direction, less than about 800 g; f) a tensile modulus, after 6 cycles of 100% extension in the transverse direction, of less than about 500 g; g) a tensile modulus, after 6 cycles of 50% extension in the machine direction, of less than about 600 g; h) a tensile modulus, after 6 cycles of 50% extension in the transverse direction, in the range of about 40-about 200 g; and i) a bonding temperature in the range of about 35°-about 105° C.
Claim 15
Dependent Claim
60 words
Drapeable fabrics comprising fibers formed from copolymer(s) of ethylene and one or more comonomer(s), having a density in the range of about 0.86 to about 0.93 g/cm 3 , a MWD in the range of about 2 to about 3.5, a melt index in the range of about 4 to about 1000, and a SDBI less than about 25° C.
Claim 16
Dependent Claim
60 words
Drapeable fabrics comprising fibers formed from copolymer(s) of ethylene and one or more comonomer(s), having a density in the range of about 0.86 to about 0.93 g/cm 3 , a MWD in the range of about 2 to about 3.5, a melt index in the range of about 4 to about 1000, and a SDBI less than about 25° C.
Claim 17
Dependent Claim
8 words
Garment or drape comprising fabric of claim 14.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1997-06-20 | 1997-12-20 | 1998-06-21 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2001-06-20 | 2001-12-20 | 2002-06-21 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2005-06-20 | 2005-12-20 | 2006-06-21 | $7700.00 | Window Closed / Lapsed |