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US5280414A Expired / Lapsed US ⏱️ 0.0 years remaining

Au-Sn transient liquid bonding in high performance laminates

Assignee: International Business Machines Corp
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Filing: 1990-06-11
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Granted: 1994-01-18
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Expires: 2010-06-11
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Abstract

Abstract A method is disclosed of simultaneously laminating circuitized dielectric layers to form a multilayer high performance circuit board and making interlevel electrical connections. The method selects two elements which will form a eutectic at one low temperature and will solidify to form an alloy which will only remelt at a second temperature higher than any required by any subsequent lamination. The joint is made using a transient liquid bonding technique and sufficient Au and Sn to result in a Au-Sn20wt% eutectic at the low temperature. Once solidified, the alloy formed remains solid throughout subsequent laminations. As a result, a composite, multilayer, high performance circuit board is produced, electrically joined at selected lands by the solid alloy.

Inventors

  • 👤 Charles R. Davis
  • 👤 Richard Hsiao
  • 👤 James R. Loomis
  • 👤 Jae M. Park
  • 👤 Jonathan D. Reid

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 14:34
CPC Classifications
B; B23; B23K; B23K35/00; B23K35/22; B23K35/24; B23K35/30; B23K35/3013; B23K35/001; H; H01; H01R; H01R4/00; H01R4/02; H05; H05K; H05K3/00; H05K3/46; H05K3/4611; H05K3/4614; H05K2201/00; H05K2201/03; H05K2201/0302; H05K2201/0305; H05K3/22; H05K3/28; H05K3/30; H05K3/32; H05K3/328; H05K3/40; H05K3/4038; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T156/00; Y10T156/10; Y10T156/1052; Y10T156/1056; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/49126

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 100 words
An apparatus, comprising: at least a first dielectric layer including a through hole, containing electrically conductive material, terminating in a first electrically conductive land; at least a second dielectric layer including a second electrically conductive land, which second dielectric layer is laminated to said first dielectric layer; and means for electrically connecting said first and second lands, said means including a region of material having a composition which includes a metallic, non-eutectic alloy, essentially free of flux, said region of material having a melting point which is higher than the lamination temperature associated with said first and second dielectric layers.
Claim 2
Independent Claim 100 words
An apparatus, comprising: at least a first dielectric layer including a through hole, containing electrically conductive material, terminating in a first electrically conductive land; at least a second dielectric layer including a second electrically conductive land, which second dielectric layer is laminated to said first dielectric layer; and means for electrically connecting said first and second lands, said means including a region of material having a composition which includes a metallic, non-eutectic alloy, essentially free of flux, said region of material having a melting point which is higher than the lamination temperature associated with said first and second dielectric layers.
Claim 3
Dependent Claim 15 words
The apparatus recited in claim 1, further comprising at least one semiconductor device mounted thereupon.
Claim 4
Dependent Claim 13 words
The apparatus recited in claim 1, wherein said region of material includes gold.
Claim 5
Dependent Claim 13 words
The apparatus recited in claim 1, wherein said region of material includes tin.
Claim 6
Dependent Claim 14 words
The apparatus recited in claim 1, wherein said apparatus is a printed circuit board.
Claim 7
Independent Claim 91 words
An apparatus, comprising: at least a first dielectric layer including a first electrically conductive land; at least a second dielectric layer including a second electrically conductive land, which second dielectric layer is laminated to said first dielectric layer; and means for electrically connecting said first and second lands, said means including a region of material having a composition which includes a metallic, non-eutectic alloy, essentially free of flux, said region of material having a melting point which is higher than the lamination temperature associated with said first and second dielectric layers.
Claim 8
Independent Claim 91 words
An apparatus, comprising: at least a first dielectric layer including a first electrically conductive land; at least a second dielectric layer including a second electrically conductive land, which second dielectric layer is laminated to said first dielectric layer; and means for electrically connecting said first and second lands, said means including a region of material having a composition which includes a metallic, non-eutectic alloy, essentially free of flux, said region of material having a melting point which is higher than the lamination temperature associated with said first and second dielectric layers.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-01-17 1997-07-19 1998-01-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-01-17 2001-07-19 2002-01-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-01-17 2005-07-19 2006-01-18 $7700.00 Window Closed / Lapsed

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