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US5256206A Expired / Lapsed US ⏱️ 0.0 years remaining

CVD diamond for coating twist drills

Assignee: Diamond Innovations Inc
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Filing: 1992-08-14
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Granted: 1993-10-26
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Expires: 2012-08-14
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Abstract

Abstract The present invention enables the diamond coating of stationary elongate objects, such as twist drills, with a continuous uniform film without any motion of the twist drill due to the unexpected superb "throwing power" of a reactor disclosed herein. The CVD diamond reactor includes a vacuum chamber, inlet for feed hydrogen/hydrocarbon mixtures, and an outlet, in conventional fashion. The improvement for coating with CVD diamond the entire outer surface of at least a portion of a plurality of stationary elongate objects comprises disposed within said reactor, an elongate metal tube having a plurality of apertures for holding elongate objects disposed radially inwardly and having a cooling pipe in thermal contact with and disposed about the outside of said metal tube; and a filament running within said tube along its lengthwise extent and being in electrical connection with the source of voltage for heating said filament to a temperature adequate to initiate hydrocarbon disassociation, the portions of said elongate object within said tube surrounding said filament being heated thereby.

Inventors

  • 👤 Thomas R. Anthony
  • 👤 William F. Banholzer
  • 👤 Robert H. Ettinger
  • 👤 James F. Fleischer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 18:50
CPC Classifications
C; C23; C23C; C23C16/00; C23C16/44; C23C16/458; C23C16/22; C23C16/26; C23C16/27; C23C16/271

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 129 words
In a CVD diamond reactor of a vacuum chamber, inlet for feed hydrogen/hydrocarbon mixtures, and outlet, the improvement for coating with CVD diamond the entire outer surface of at least a portion of a plurality of stationary elongate objects which comprises disposed within said reactor: (a) an elongate metal tube having a plurality of apertures for holding elongate objects disposed readily inwardly and having a cooling pipe in thermal contact with and disposed about the outside of said metal tube; and (b) a filament running within said tube along its lengthwise extent and being in electrical connection with the source of voltage for heating said filament to a temperature adequate to initiate hydrocarbon disassociation, the portions of said elongate objects within said tube surrounding said filament being heated thereby.
Claim 2
Dependent Claim 129 words
In a CVD diamond reactor of a vacuum chamber, inlet for feed hydrogen/hydrocarbon mixtures, and outlet, the improvement for coating with CVD diamond the entire outer surface of at least a portion of a plurality of stationary elongate objects which comprises disposed within said reactor: (a) an elongate metal tube having a plurality of apertures for holding elongate objects disposed readily inwardly and having a cooling pipe in thermal contact with and disposed about the outside of said metal tube; and (b) a filament running within said tube along its lengthwise extent and being in electrical connection with the source of voltage for heating said filament to a temperature adequate to initiate hydrocarbon disassociation, the portions of said elongate objects within said tube surrounding said filament being heated thereby.
Claim 3
Dependent Claim 13 words
The reactor of claim 1 wherein said metal tube is formed from copper.
Claim 4
Dependent Claim 11 words
The reactor of claim 1 wherein said filament is electrically heated.
Claim 5
Dependent Claim 15 words
The reactor of claim 3 wherein said metal tube is electrically isolated from said filament.
Claim 6
Dependent Claim 13 words
The reactor of claim 4 wherein a voltage is applied to said tube.
Claim 7
Dependent Claim 17 words
The reactor of claim 1 wherein said filament is formed of tungsten, tantalum, molybdenum, or alloys thereof.
Claim 8
Dependent Claim 17 words
The reactor of claim 1 wherein said filament is constrained from movement only along its lengthwise extent.
Claim 9
Dependent Claim 13 words
The reactor of claim 1 wherein said cooling pipe is formed of copper.
Claim 10
Dependent Claim 115 words
In a CVD diamond reactor comprised of a vacuum chamber, an inlet for feeding hydrogen/hydrocarbon mixtures, and an outlet, the improvement which comprises disposed within said reactor: (a) an elongate metal tube having a plurality of apertures for holding elongate objects disposed radially inwardly in a configuration for coating with CVD diamond, (b) a cooling pipe in thermal contact with and disposed about the outside of said metal tube, and (c) a filament running within said tube along its lengthwise extent and being in electrical connection with a source of voltage for heating said filament to a temperature adequate to initiate hydrocarbon disassociation and to heat portions of said elongate objects within said metal tube.
Claim 11
Dependent Claim 115 words
In a CVD diamond reactor comprised of a vacuum chamber, an inlet for feeding hydrogen/hydrocarbon mixtures, and an outlet, the improvement which comprises disposed within said reactor: (a) an elongate metal tube having a plurality of apertures for holding elongate objects disposed radially inwardly in a configuration for coating with CVD diamond, (b) a cooling pipe in thermal contact with and disposed about the outside of said metal tube, and (c) a filament running within said tube along its lengthwise extent and being in electrical connection with a source of voltage for heating said filament to a temperature adequate to initiate hydrocarbon disassociation and to heat portions of said elongate objects within said metal tube.
Claim 12
Dependent Claim 34 words
A CVD diamond reactor as in claim 9, wherein the metal tube apertures are adapted to hold the elongate objects in a configuration for coating the entire surface of a portion thereof without rotation.
Claim 13
Dependent Claim 37 words
A CVD diamond reactor as in claim 9, wherein the metal tube apertures are adapted to hold the elongate objects in a configuration so that the surfaces to be coated are at different distances from the filament.
Claim 14
Dependent Claim 22 words
A CVD diamond reactor as in claim 9, wherein the metal tube apertures are adapted to hold at least seven drill bits.

References Cited (Backward Citations)

JPS60122795A Cited
EP0230927A2 Cited
US4958592A Cited
US4953499A Cited
US5096736A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-10-25 1997-04-26 1997-10-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-10-25 2001-04-26 2001-10-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-10-25 2005-04-26 2005-10-26 $7700.00 Window Closed / Lapsed

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