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Method for fabricating an optical semiconductor device

Assignee: NEC Corp
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Filing: 1991-08-26
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Granted: 1993-10-05
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Expires: 2011-08-26
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Abstract

Abstract A method for fabricating an optical semiconductor device includes the steps of forming at least two stripes of dielectric parallel to each other with a predetermined interval on a semiconductor substrate, growing a crystal selectively between the two stripes, and forming a multi-layer structure which is required to have a width determined by the crystal grown between the two stripes. In such a method, the width of the multi-layer structure including an active layer or a waveguide is controlled precisely, because there is no step of etching a semiconductor layer, so that the characteristics of the device may improve and the yield may increase.

Inventors

  • 👤 Tatsuya Sasaki
  • 👤 Ikuo Mito
  • 👤 Tomoaki Katoh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 16:41
CPC Classifications
B; B82; B82Y; B82Y20/00; H; H01; H01S; H01S3/00; H01S3/10; H01S3/105; H01S3/1055; H01S5/00; H01S5/02; H01S5/026; H01S5/04; H01S5/042; H01S5/0425; H01S5/04256; H01S5/10; H01S5/11; H01S5/20; H01S5/22; H01S5/227; H10; H10H; H10H20/00; H10H20/01; H10H20/011; H10H20/013; H01S5/0265; H01S5/06; H01S5/062; H01S5/0625; H01S5/06255; H01S5/06256; H01S5/16; H01S5/164; H01S5/2054; H01S5/2077; H01S5/2272; H01S5/30; H01S5/34; H01S5/343; H01S5/34306; H01S5/34313; H01S5/3434; Y; Y10; Y10S; Y10S148/00; Y10S148/026

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 100 words
A method for fabricating an optical semiconductor device, comprising the steps of: forming a dielectric layer on a semiconductor substrate, said dielectric layer being formed as two dielectric stripes which are parallel to each other and defining a predetermined interval therebetween; growing a crystal selectively on said semiconductor substrate, using said dielectric stripes as a mask, to form a multi layer structure having a width which is determined by said predetermined interval; etching portions of said dielectric stripes to change the size of said predetermined interval; and selectively growing an additional crystal between said predetermined interval after said etching step.
Claim 2
Independent Claim 100 words
A method for fabricating an optical semiconductor device, comprising the steps of: forming a dielectric layer on a semiconductor substrate, said dielectric layer being formed as two dielectric stripes which are parallel to each other and defining a predetermined interval therebetween; growing a crystal selectively on said semiconductor substrate, using said dielectric stripes as a mask, to form a multi layer structure having a width which is determined by said predetermined interval; etching portions of said dielectric stripes to change the size of said predetermined interval; and selectively growing an additional crystal between said predetermined interval after said etching step.
Claim 3
Independent Claim 126 words
A method for fabricating an optical semiconductor device, comprising the steps of: forming a dielectric layer on a semiconductor substrate, said dielectric layer being formed as two dielectric stripes which are parallel to each other and defining a predetermined interval therebetween; growing a crystal selectively on said semiconductor substrate, using said dielectric stripes as a mask, to form a multi layer structure having a width which is determined by said predetermined interval; etching a portion of each of said dielectric stripes which faces the other of said dielectric stripes to expose a portion of the surface of said dielectric substrate; and growing a crystal selectively to form a clad layer on said semiconductor substrate on at least the area between said two dielectric stripes as etched.
Claim 4
Independent Claim 126 words
A method for fabricating an optical semiconductor device, comprising the steps of: forming a dielectric layer on a semiconductor substrate, said dielectric layer being formed as two dielectric stripes which are parallel to each other and defining a predetermined interval therebetween; growing a crystal selectively on said semiconductor substrate, using said dielectric stripes as a mask, to form a multi layer structure having a width which is determined by said predetermined interval; etching a portion of each of said dielectric stripes which faces the other of said dielectric stripes to expose a portion of the surface of said dielectric substrate; and growing a crystal selectively to form a clad layer on said semiconductor substrate on at least the area between said two dielectric stripes as etched.
Claim 5
Dependent Claim 27 words
A method for fabricating an optical semiconductor device, according to claim 2; wherein said steps of growing a crystal is carried out by metalorganic vapor phase epitaxy.
Claim 6
Dependent Claim 29 words
A method for fabricating an optical semiconductor device, according to claim 2: wherein said step of forming a dielectric layer is a step of forming an SiO 2 layer.
Claim 7
Dependent Claim 32 words
A method for fabricating an optical semiconductor device, according to claim 2: wherein said multi-layer structure includes a layer selected from a group consisting of an active layer and a waveguide layer.
Claim 8
Independent Claim 152 words
A method for fabricating an optical semiconductor device, comprising the steps of: forming first and second regions on a semiconductor crystal substrate, said first region having a surface having diffraction lattices and said second region having a flat surface; forming a multi-layer semiconductor substrate including a semiconductor guide layer on said fabricated surface of said semiconductor crystal substrate; forming at least two stripes of dielectric layer sandwiching an optical waveguide region on said multi-layer semiconductor substrate, said stripes extending parallel to each other with a predetermined interval therebetween and each of said stripes having a width which is wider in said first region and is narrower in said second region; forming a multi-layer semiconductor layer including an active layer by selective growth on a surface of said multi-layer semiconductor substrate including said optical waveguide region; and forming a semiconductor laser and a semiconductor optical modulator in said first and second regions, respectively.
Claim 9
Independent Claim 152 words
A method for fabricating an optical semiconductor device, comprising the steps of: forming first and second regions on a semiconductor crystal substrate, said first region having a surface having diffraction lattices and said second region having a flat surface; forming a multi-layer semiconductor substrate including a semiconductor guide layer on said fabricated surface of said semiconductor crystal substrate; forming at least two stripes of dielectric layer sandwiching an optical waveguide region on said multi-layer semiconductor substrate, said stripes extending parallel to each other with a predetermined interval therebetween and each of said stripes having a width which is wider in said first region and is narrower in said second region; forming a multi-layer semiconductor layer including an active layer by selective growth on a surface of said multi-layer semiconductor substrate including said optical waveguide region; and forming a semiconductor laser and a semiconductor optical modulator in said first and second regions, respectively.
Claim 10
Independent Claim 167 words
A method for fabricating an optical semiconductor device, comprising the steps of: forming first to third regions on a semiconductor crystal substrate, each of said first and second regions having a flat surface and said third region having a surface having diffraction lattices; forming a multi-layer semiconductor substrate including a semiconductor guide layer on said fabricated surface of said semiconductor crystal substrate; forming at least two stripes of dielectric layer sandwiching an optical waveguide region on said multi-layer semiconductor substrate, said stripes extending parallel to each other with a predetermined interval therebetween and each of said stripes having a width which is wider in said first region and is narrow and the same in said second and third regions; forming a multi-layer semiconductor layer including an active layer by selective growth on a surface of said multi-layer semiconductor substrate including said optical waveguide region; and forming a light emission unit, a phase control unit and a wavelength variable braggy reflector in said first to third regions, respectively.
Claim 11
Independent Claim 167 words
A method for fabricating an optical semiconductor device, comprising the steps of: forming first to third regions on a semiconductor crystal substrate, each of said first and second regions having a flat surface and said third region having a surface having diffraction lattices; forming a multi-layer semiconductor substrate including a semiconductor guide layer on said fabricated surface of said semiconductor crystal substrate; forming at least two stripes of dielectric layer sandwiching an optical waveguide region on said multi-layer semiconductor substrate, said stripes extending parallel to each other with a predetermined interval therebetween and each of said stripes having a width which is wider in said first region and is narrow and the same in said second and third regions; forming a multi-layer semiconductor layer including an active layer by selective growth on a surface of said multi-layer semiconductor substrate including said optical waveguide region; and forming a light emission unit, a phase control unit and a wavelength variable braggy reflector in said first to third regions, respectively.

References Cited (Backward Citations)

JPS61104687A Cited
JPS62144385A Cited
US4948751A Cited
US4826784A Cited
EP0388733A1 Cited

USPTO Annuity & Maintenance Windows

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