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US4826784A Expired / Lapsed US ⏱️ 0.0 years remaining

Selective OMCVD growth of compound semiconductor materials on silicon substrates

Assignee: Kopin Corp
•
Filing: 1987-11-13
•
Granted: 1989-05-02
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Expires: 2007-11-13
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Abstract

Abstract A method of OMCVD heteroepitaxy of III/V (GaAs) material on a patterned Si substrate is described wherein heteroepitaxy deposition occurs only on the exposed Si surfaces and nowhere else.

Inventors

  • 👤 Jack P. Salerno
  • 👤 Jhang W. Lee
  • 👤 Richard E. McCullough

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 01:26
CPC Classifications
H; H10; H10P; H10P14/00; H10P14/20; H10P14/29; H10P14/2901; H10P14/2902; H10P14/2905; H10P14/24; H10P14/27; H10P14/271; H10P14/2921; H10P14/32; H10P14/3202; H10P14/3204; H10P14/3211; H10P14/34; H10P14/3402; H10P14/3414; H10P14/3421; Y; Y10; Y10S; Y10S148/00; Y10S148/026; Y10S148/029; Y10S148/057; Y10S148/072; Y10S148/11; Y10S148/169; Y10S438/00; Y10S438/933; Y10S438/974

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 192 words
A method of forming compound semiconductor material on selected areas of a Si substrate comprising the steps of: (a) forming a protective layer of the Si substrate; (b) forming openings through protective layer to form a patterned substrate of exposed regions on the surface of said Si substrate where the compound semiconductor material is to be formed; (c) removing any remaining protective layer material at the openings by a wash solution followed by a rinse solution; (d) removing any residual material from the exposed surfaces of the Si substrate; (e) surface treating the patterned substrate by elevating the temperature thereof to again clean off the exposed Si surfaces just prior to deposition; (f) depositing an initial thin layer of GaAs on the patterned substrate by OMCVD of arsine and gallium containing reactants at a low substrate temperature between about 350° to 450° C. and high arsine flow such that GaAs is expitaxially formed on the exposed Si surfaces and substantially no nucleation and, hence, no film formation, occurs on the protective layer surfaces. (g) elevating the substrate temperature and continuing to grow epitaxial GaAs over the initially formed GaAs layer portions only.
Claim 2
Independent Claim 192 words
A method of forming compound semiconductor material on selected areas of a Si substrate comprising the steps of: (a) forming a protective layer of the Si substrate; (b) forming openings through protective layer to form a patterned substrate of exposed regions on the surface of said Si substrate where the compound semiconductor material is to be formed; (c) removing any remaining protective layer material at the openings by a wash solution followed by a rinse solution; (d) removing any residual material from the exposed surfaces of the Si substrate; (e) surface treating the patterned substrate by elevating the temperature thereof to again clean off the exposed Si surfaces just prior to deposition; (f) depositing an initial thin layer of GaAs on the patterned substrate by OMCVD of arsine and gallium containing reactants at a low substrate temperature between about 350° to 450° C. and high arsine flow such that GaAs is expitaxially formed on the exposed Si surfaces and substantially no nucleation and, hence, no film formation, occurs on the protective layer surfaces. (g) elevating the substrate temperature and continuing to grow epitaxial GaAs over the initially formed GaAs layer portions only.
Claim 3
Dependent Claim 19 words
The method of claim 1 including forming Si devices on the Si and compound semiconductor devices on the GaAs.
Claim 4
Dependent Claim 18 words
The method of claim 1 wherein the substrate comprises single crystal silicon, or silicon on sapphire, or silicon-on-insulator.
Claim 5
Dependent Claim 21 words
The method of claim 1 wherein the protective layer comprises a layer of SiO 2 or Si 3 N 4 .
Claim 6
Dependent Claim 20 words
The method of claim 1 wherein the protective layer comprises layers of SiO 2 and Si 3 N 4 .
Claim 7
Dependent Claim 15 words
The method of claim 1 wherein the compound semiconductor is GaAs or an alloy thereof.
Claim 8
Dependent Claim 14 words
The method of claim 6 wherein the compound semiconductor device is an optoelectronic device.
Claim 9
Dependent Claim 17 words
The method of claim 1 wherein the GaAs deposition is by OMCVD reaction of TMG or TEG.
Claim 10
Dependent Claim 32 words
The method of claim 1 wherein the wash solution is comprised of H 2 SO 4 and H 2 O followed by a rinse and followed by HF and H 2 O.
Claim 11
Dependent Claim 26 words
The method of claim 1 wherein step(e) comprises decomposing or dissolving any remaining protective layer or native oxide that may have formed on the Si surface.
Claim 12
Dependent Claim 15 words
The method of claim 10 wherein step(e) also includes atomic reconstruction of the Si surface.
Claim 13
Dependent Claim 48 words
The method of claim 1 wherein the OMCVD pressure during initial GaAs layer deposition is in the range of 10 to 100 Torr and a reactant flow of V/III material is established such that the ratio of arsenide source reactant to gallium source reactant is greater than 10.

References Cited (Backward Citations)

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JPS5618437A Cited
JPS5724540A Cited
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US4561916A Cited
US4588451A Cited
US4579609A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-05-01 1992-10-31 1993-05-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-05-01 1996-10-31 1997-05-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-05-01 2000-10-31 2001-05-02 $7700.00 Window Closed / Lapsed

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