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US5196358A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of manufacturing InP junction FETS and junction HEMTS using dual implantation and double nitride layers

Assignee: United States Department of the Navy
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Filing: 1989-12-29
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Granted: 1993-03-23
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Expires: 2009-12-29
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Abstract

Abstract A new planar, fully ion-implanted indium phosphide junction FET (JFET) fabrication process, utilizing n + source-drain implantation, Be and Be/P p + gate implantation, and nitride-registered gate metallization.

Inventors

  • 👤 John B. Boos

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 11:37
CPC Classifications
H; H10; H10D; H10D30/00; H10D30/01; H10D30/051; H10D30/015; H10D64/00; H10D64/01; H10D64/012; H10D64/0124; H10D64/0125; H10D62/00; H10D62/80; H10D62/85; Y; Y10; Y10S; Y10S148/00; Y10S148/043; Y10S148/084; Y10S148/088

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 273 words
A method of fabricating a sub-micron gate semiconductor device which device includes source, drain, gate regions and a channel region connecting the source and drain regions, which method comprises the steps of: epitaxially growing a sample with the layered sequence of a semi-insulating InP substrate, a channel region, an n - doped InP etch buffer layer and a p + doped InGaAs cap layer; growing a first insulating film on top of said layered sample; patterning said first insulating film for aiding the selective, etch registration of n + implants into said source and drain regions; forming n + source and drain regions by the selective implantation of an n-type dopant, while using said first insulating layer as a mask; applying a second insulating layer on said first insulating layer; applying a photoresist layer and delineating a gate photoresist opening above said second insulating layer; patterning said first and second insulating layers by anisotropic etching to limit the amount of undercutting while using the photoresist layer as a mask; sequentially implanting a first ion selected from a group consisting of P and As, followed by the implantation of a second ion selected from the group consisting of Be, Zn, and Cadmium through the gate opening into the gate region down to the channel region; annealing the structure with said first and second insulating layers still in place; patterning a gate metallization using said gate photoresist opening for gate registration and self-alignment; defining source and drain metalizations on top of the n + implant regions on either side of the gate; and removing the remaining p + InGaAs on either side of the gate.
Claim 2
Independent Claim 273 words
A method of fabricating a sub-micron gate semiconductor device which device includes source, drain, gate regions and a channel region connecting the source and drain regions, which method comprises the steps of: epitaxially growing a sample with the layered sequence of a semi-insulating InP substrate, a channel region, an n - doped InP etch buffer layer and a p + doped InGaAs cap layer; growing a first insulating film on top of said layered sample; patterning said first insulating film for aiding the selective, etch registration of n + implants into said source and drain regions; forming n + source and drain regions by the selective implantation of an n-type dopant, while using said first insulating layer as a mask; applying a second insulating layer on said first insulating layer; applying a photoresist layer and delineating a gate photoresist opening above said second insulating layer; patterning said first and second insulating layers by anisotropic etching to limit the amount of undercutting while using the photoresist layer as a mask; sequentially implanting a first ion selected from a group consisting of P and As, followed by the implantation of a second ion selected from the group consisting of Be, Zn, and Cadmium through the gate opening into the gate region down to the channel region; annealing the structure with said first and second insulating layers still in place; patterning a gate metallization using said gate photoresist opening for gate registration and self-alignment; defining source and drain metalizations on top of the n + implant regions on either side of the gate; and removing the remaining p + InGaAs on either side of the gate.
Claim 3
Dependent Claim 39 words
The method of fabricating a sub-micron gate semiconductor device of claim 1 wherein the channel region of said layered sample includes an epitaxially grown n-doped InP channel layer on said semi-insulating InP substrate, whereby a JFET device is produced.
Claim 4
Dependent Claim 37 words
The method of fabricating a sub-micron gate semiconductor device of claim 2 which further includes the step of alloying the resulting structure to simultaneously obtain low ohmic contact resistances for both the n and p-type contact metallizations.
Claim 5
Dependent Claim 35 words
The method of fabricating a sub-micron gate semiconductor device of claim 2 wherein an n doped InAlAs buffer layer is epitaxially grown between the semi-insulating InP substrate and the channel region of said layered sample.
Claim 6
Dependent Claim 25 words
The method of fabricating a sub-micron gate semiconductor device of claim 2 wherein said layered sample is grown by a metal-organic vapor phase epitaxy process.
Claim 7
Dependent Claim 25 words
The method of fabricating a sub-micron gate semiconductor device of claim 2 wherein the first and second insulating films are Si 3 N 4 .
Claim 8
Dependent Claim 31 words
The method of fabricating a sub-micron gate semiconductor device of claim 2 wherein the patterning of said first and second insulating layers is done by SiF 4 -O 2 plasma etching.
Claim 9
Dependent Claim 53 words
The method of fabricating a sub-micron gate semiconductor device of claim 1 wherein the channel region of said layered sample includes a heterostructure including an un-doped InGaAs layer epitaxially grown on said substrate and a highly doped n + InAlAs layer epitaxially grown on the semi-insulating substrate, whereby a JHEMT device is produced.
Claim 10
Dependent Claim 37 words
The method of fabricating a sub-micron gate semiconductor device of claim 3 which further includes the step of alloying the resulting structure to simultaneously obtain low ohmic contact resistances for both the n and p-type contact metallizations.
Claim 11
Dependent Claim 36 words
The method of fabricating a sub-micron gate semiconductor device of claim 3 wherein an n - doped InAlAs buffer layer is epitaxially grown between the semi-insulating InP substrate and the channel region of said layered sample.
Claim 12
Dependent Claim 25 words
The method of fabricating a sub-micron gate semiconductor device of claim 3 wherein said layered sample is grown by a metal-organic vapor phase epitaxy process.
Claim 13
Dependent Claim 25 words
The method of fabricating a sub-micron gate semiconductor device of claim 3 wherein the first and second insulating films are Si 3 N 4 .
Claim 14
Dependent Claim 31 words
The method of fabricating a sub-micron gate semiconductor device of claim 3 wherein the patterning of said first and second insulating layers is done by SiF 4 -O 2 plasma etching.
Claim 15
Independent Claim 186 words
A method of fabricating a sub-micron gate semiconductor device which device includes source, drain, gate regions and a channel region connecting the source and drain regions, which method comprises the steps of: growing a first insulating layer on a semiconductor structure including a semi-insulating substrate and a channel region; delineating source and drain regions through said first insulating layer and implanting source and drain regions into said semi-insulating substrate; growing a second insulating layer on said first insulating layer; applying a photoresist layer and delineating a gate photoresist opening above said second insulating layer; patterning said first and second insulating layers by anisotropic etching to limit the amount of undercutting while using the photoresist layer as a mask; sequentially implanting a first ion selected from a group consisting of P and As, followed by the implantation of a second ion selected from the group consisting of Be, Zn, and Cadmium through the gate opening into the gate region down to the channel region; annealing the structure with said first and second insulating layers still in place; patterning a gate metallization; and defining source and drain metalizations.
Claim 16
Independent Claim 186 words
A method of fabricating a sub-micron gate semiconductor device which device includes source, drain, gate regions and a channel region connecting the source and drain regions, which method comprises the steps of: growing a first insulating layer on a semiconductor structure including a semi-insulating substrate and a channel region; delineating source and drain regions through said first insulating layer and implanting source and drain regions into said semi-insulating substrate; growing a second insulating layer on said first insulating layer; applying a photoresist layer and delineating a gate photoresist opening above said second insulating layer; patterning said first and second insulating layers by anisotropic etching to limit the amount of undercutting while using the photoresist layer as a mask; sequentially implanting a first ion selected from a group consisting of P and As, followed by the implantation of a second ion selected from the group consisting of Be, Zn, and Cadmium through the gate opening into the gate region down to the channel region; annealing the structure with said first and second insulating layers still in place; patterning a gate metallization; and defining source and drain metalizations.
Claim 17
Dependent Claim 33 words
The method of fabricating a sub-micron gate semiconductor device of claim 14 which further includes the step of alloying the resulting structure to simultaneously obtain low ohmic contact resistances for all said metallizations.

References Cited (Backward Citations)

US4325073A Cited
US4196439A Cited
JPS5648177A Cited
USH291H Cited
US4727404A Cited
US4816881A Cited
US4830980A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-03-22 1996-09-21 1997-03-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-03-22 2000-09-21 2001-03-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-03-22 2004-09-21 2005-03-23 $7700.00 Window Closed / Lapsed

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