Claims Analysis
Total Claims: 8
Claim 1
Independent Claim
96 words
An electronic assembly, comprising: a housing block having a plate with a plurality of fins extending from a first surface of said plate and a pair of rails extending from an opposite second surface of said plate, said plate further having a pair of support surfaces essentially perpendicular to said rails and a recess between said support surfaces; an electrical device mounted onto said support surfaces between said rails of said housing block; and, an adhesive that completely fills said recess and does not extend past said support surface, wherein said recess controls said adhesive thickness.
Claim 2
Dependent Claim
96 words
An electronic assembly, comprising: a housing block having a plate with a plurality of fins extending from a first surface of said plate and a pair of rails extending from an opposite second surface of said plate, said plate further having a pair of support surfaces essentially perpendicular to said rails and a recess between said support surfaces; an electrical device mounted onto said support surfaces between said rails of said housing block; and, an adhesive that completely fills said recess and does not extend past said support surface, wherein said recess controls said adhesive thickness.
Claim 3
Dependent Claim
16 words
The electronic assembly as recited in claim 1, wherein said adhesive is a thermally conductive epoxy.
Claim 4
Dependent Claim
21 words
The electronic assembly as recited in claim 2, wherein said electrical device is a chip carrier that contains an integrated circuit.
Claim 5
Independent Claim
145 words
A method for controlling the thickness of an adhesive that couples an electronic device to a heat sink, comprising the steps of: providing an electrical device; providing a housing block having a plate with a plurality of fins extending from a first surface of said plate and a pair of rails extending from an opposite second surface of said plate, said plate further having a pair of support surfaces essentially perpendicular to said rails and a recess between said support surfaces, said recess having a predetermined volume; applying an adhesive onto said recess of said housing block, said applied adhesive having a volume that approximates said volume of said recess; placing said electrical device onto said support surfaces of said housing block, such that said adhesive completely fills said recess; and, curing said adhesive such that said electrical device is attached to said housing block.
Claim 6
Independent Claim
145 words
A method for controlling the thickness of an adhesive that couples an electronic device to a heat sink, comprising the steps of: providing an electrical device; providing a housing block having a plate with a plurality of fins extending from a first surface of said plate and a pair of rails extending from an opposite second surface of said plate, said plate further having a pair of support surfaces essentially perpendicular to said rails and a recess between said support surfaces, said recess having a predetermined volume; applying an adhesive onto said recess of said housing block, said applied adhesive having a volume that approximates said volume of said recess; placing said electrical device onto said support surfaces of said housing block, such that said adhesive completely fills said recess; and, curing said adhesive such that said electrical device is attached to said housing block.
Claim 7
Dependent Claim
22 words
The method as recited in claim 4 wherein said adhesive is a thermally conductive epoxy that cures at ambient temperature and pressure.
Claim 8
Dependent Claim
20 words
The method as recited in claim 5, wherein said electrical device is a chip carrier that contains an integrated circuit.