Method of ball bonding to non-wire bonded electrodes of semiconductor devices

Claim 1

A method of manufacturing a semiconductor device including a plurality of electrode pads provided on a major surface of a silicon substrate die-bonded to a die pad comprising: (a) forming a metallic ball on an end of a thin wire passing through a capillary tip by applying a high voltage between said thin wire end and a torch rod to cause an electric discharge; (b) press-bonding the metallic ball to one of the electrode pads not to be connected by a wire to an inner lead by clamping the thin wire with a clamper disposed on the opposite side of the capillary tip from the substrate by moving the capillary tip and the clamper toward the silicon substrate so that the metallic ball is moved to a selected electrode pad not connected to an inner lead and by applying a force and ultrasonic vibration from the capillary tip to attach the metallic ball to the electrode pad; (c) releasing clamping of the thin wire by the clamper and moving the clamper in a reciprocating linear direction; and (d) moving the thin wire away from the metallic ball while clamping the thin wire with the clamper to break the thin wire connected to the metallic ball, leaving a portion of the thin wire attached to the metallic ball having a length no greater than 100 microns.

Claim 2

A method of manufacturing a semiconductor device including a plurality of electrode pads provided on a major surface of a silicon substrate die-bonded to a die pad comprising: (a) forming a metallic ball on an end of a thin wire passing through a capillary tip by applying a high voltage between said thin wire end and a torch rod to cause an electric discharge; (b) press-bonding the metallic ball to one of the electrode pads not to be connected by a wire to an inner lead by clamping the thin wire with a clamper disposed on the opposite side of the capillary tip from the substrate by moving the capillary tip and the clamper toward the silicon substrate so that the metallic ball is moved to a selected electrode pad not connected to an inner lead and by applying a force and ultrasonic vibration from the capillary tip to attach the metallic ball to the electrode pad; (c) releasing clamping of the thin wire by the clamper and moving the clamper in a reciprocating linear direction; and (d) moving the thin wire away from the metallic ball while clamping the thin wire with the clamper to break the thin wire connected to the metallic ball, leaving a portion of the thin wire attached to the metallic ball having a length no greater than 100 microns.