← Back to Patent Explorer
US5063099A Expired / Lapsed US ⏱️ 0.0 years remaining

Non-woven mat consisting of acrylic continuous filaments showing high modulus impregnated with an inorganic matrix

Assignee: Montefibre SpA
•
Filing: 1990-03-19
•
Granted: 1991-11-05
•
Expires: 2010-03-19
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Non-woven mat consisting of one or more overlapped layers, each made of continuous, parallel, monodirectional filaments of an acrylic polymer having a tenacity of at least 50 cN/tex, an elastic modulus equal to at least 1000 cN/tex, and an ultimate elongation lower than 15%. Use of this non-woven mat as reinforcement for organic and inorganic matrices, and manufactured articles thus obtained.

Inventors

  • 👤 Raffaele Tedesco
  • 👤 Giampaolo Busato
  • 👤 Giampaolo Sinatora

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 23:39
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/04; D04H1/08; D04H1/22; E; E04; E04C; E04C5/00; E04C5/07; Y; Y10; Y10S; Y10S428/00; Y10S428/902; Y10T; Y10T428/00; Y10T428/24; Y10T428/24058; Y10T428/24074; Y10T428/24091; Y10T428/24099; Y10T428/29; Y10T428/2913; Y10T428/2929; Y10T442/00; Y10T442/20; Y10T442/2008; Y10T442/2861; Y10T442/2885; Y10T442/60; Y10T442/682

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 161 words
A non-woven mat impregnated with an inorganic matrix, said mat consisting of at least one layer, wherein each layer consists of a plurality of continuous parallel, monodirectional polyacrylic filaments having a tenacity of at least 50 cN/tex, an elastic modulus of at least 1,000 cN/tex, and an ultimate elongation lower than 15%, the filaments in each layer being bound together, said continuous filaments being arranged in a spread out open structure obtained by opening a tow of filaments until a width of between 50 and 500 cm prior to bonding the filaments in each layer to the other, wherein the filaments are bonded together by a cohesion agent in an amount from 5 to 50% by weight of the filaments, and the cohesion agent is a member of the group of agents which dissolve or swell in water or an alkaline solution of the matrix, employed when the non-woven mat is impregnated with the inorganic matrix to manufacture reinforced inorganic matrix.
Claim 2
Dependent Claim 161 words
A non-woven mat impregnated with an inorganic matrix, said mat consisting of at least one layer, wherein each layer consists of a plurality of continuous parallel, monodirectional polyacrylic filaments having a tenacity of at least 50 cN/tex, an elastic modulus of at least 1,000 cN/tex, and an ultimate elongation lower than 15%, the filaments in each layer being bound together, said continuous filaments being arranged in a spread out open structure obtained by opening a tow of filaments until a width of between 50 and 500 cm prior to bonding the filaments in each layer to the other, wherein the filaments are bonded together by a cohesion agent in an amount from 5 to 50% by weight of the filaments, and the cohesion agent is a member of the group of agents which dissolve or swell in water or an alkaline solution of the matrix, employed when the non-woven mat is impregnated with the inorganic matrix to manufacture reinforced inorganic matrix.
Claim 3
Dependent Claim 19 words
An impregnated non-woven mat according to claim 1, wherein the layers are at least 2 and up to 100.
Claim 4
Dependent Claim 28 words
An impregnated non-woven mat according to claim 2, wherein the layers are crossed in such a manner as to give a reinforcement homogeneous in the two normal directions.
Claim 5
Dependent Claim 21 words
An impregnated non-woven mat according to claim 1, wherein each layer has a weight between 10 and 200 g/m 2 .
Claim 6
Dependent Claim 51 words
An impregnated non-woven mat according to claim 1, wherein each layer has a weight between 20 and 50 g/m 2 wherein the filaments are from 30 to 60 mm long and the open structure is obtained by opening the tow of filaments until a width between about 100 and 500 cm.
Claim 7
Dependent Claim 40 words
An impregnated non-woven mat according to claim 1, wherein the filaments of each layer have a diameter between 8 and 50 micrometers and the cohesion agent is in an amount of from 10 to 20% by weight of the filaments.
Claim 8
Dependent Claim 27 words
Non-woven mat according to claim 1, wherein the filaments in each layer are bound together by transverse stitches at a mutual distance of 2 to 15 cm.
Claim 9
Dependent Claim 19 words
An impregnated non-woven mat according to claim 1, wherein the inorganic matrix is selected from mortar, concrete and plaster.
Claim 10
Dependent Claim 19 words
An impregnated non-woven mat according to claim 1, wherein the layers are at least 2 and up to 6.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-11-04 1995-05-06 1995-11-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-11-04 1999-05-06 1999-11-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-11-04 2003-05-06 2003-11-05 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag