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US4994867A Expired / Lapsed US ⏱️ 0.0 years remaining

Intermediate buffer films with low plastic deformation threshold for lattice mismatched heteroepitaxy

Assignee: Xerox Corp
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Filing: 1990-02-28
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Granted: 1991-02-19
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Expires: 2010-02-28
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Abstract

Abstract Intermediate buffer films having a low plastic deformation threshold are provided for absorbing defects due to lattice mismatch and/or thermal coefficient of expansion mismatch between a substrate or layer support and an overlayer while concurrently providing a good template for subsequent crystalline growth at the overlayer. This is accomplished for diamond cubic structure substrates, such as, Si or Ge or Si on sapphire or crystalline Si on glass, upon which are to be deposited lattice mismatch overlayers, such as, GaAs or ZnSe. Also, zinc blend type substrates, such as GaAs or InP may be employed with such intermediate buffer films. A characteristic of these intermediate buffer films is a substantially lower plastic deformation threshold compared to either the substrate support or the overlayer to be grown heteroepitaxially thereon. In particular, such high plastic deformable compound materials found suitable for such an intermediate buffer film are cubic III-V, II-VI or I-VII zinc blend compound materials, respectively and specifically, (Zn X Cd Y Hg 1-X-Y )(S A Se B Te 1-A-B ) and Cu(Cl X Br Y I 1-X-Y ) wherein X or Y respectively range between 0 and 1 such that X+Y≦1 and A and B respectively range between 0 and 1 such that A+B≦1. Particular examples are GaAs, ZnSe, ZnS x Se 1-x , CdS x Se 1-x , HgS x Se 1-x , CuCl, CuBr or CuI, et al.

Inventors

  • 👤 David K. Biegelsen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 22:48
CPC Classifications
H; H10; H10P; H10P14/00; H10P14/20; H10P14/34; H10P14/3402; H10P14/3414; H10P14/3421; H10P14/29; H10P14/2901; H10P14/2902; H10P14/2905; H10P14/32; H10P14/3202; H10P14/3224; H10P14/3228; H10P14/3231

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 165 words
An intermediate buffer film for lattice matching between a support selected from the group comprising Si, Ge, Si on sapphire, and crystalline Si on glass and an overlayer compound material selected from GaAs, (Al X Ga Y In Z )(P A As B Sb C ) and wherein said buffer film is characterized by having a lower plastic deformation threshold than said support and said overlayer and a thickness sufficiently thick to confine misfit dislocations to said buffer film due to lattice mismatch and sufficiently thin to permit lattice permutation of said support lattice structure through said buffer film to function as a lattice template for said overlayer, said buffer film selected from the group consisting of (Zn X Cd Y Hg 1-X-Y ) (S A Se B Te 1-A-B ) and Cu(Cl X Br Y I 1-X-Y ) wherein X and Y respectively range between 0 and 1 such that X+Y≦1 and A and B respectively range between 0 and 1 such that A+B≦1.
Claim 2
Dependent Claim 165 words
An intermediate buffer film for lattice matching between a support selected from the group comprising Si, Ge, Si on sapphire, and crystalline Si on glass and an overlayer compound material selected from GaAs, (Al X Ga Y In Z )(P A As B Sb C ) and wherein said buffer film is characterized by having a lower plastic deformation threshold than said support and said overlayer and a thickness sufficiently thick to confine misfit dislocations to said buffer film due to lattice mismatch and sufficiently thin to permit lattice permutation of said support lattice structure through said buffer film to function as a lattice template for said overlayer, said buffer film selected from the group consisting of (Zn X Cd Y Hg 1-X-Y ) (S A Se B Te 1-A-B ) and Cu(Cl X Br Y I 1-X-Y ) wherein X and Y respectively range between 0 and 1 such that X+Y≦1 and A and B respectively range between 0 and 1 such that A+B≦1.
Claim 3
Dependent Claim 137 words
An intermediate buffer film for lattice matching between a support comprising GaAs and an overlayer compound material comprising CdTe and wherein said buffer film is characterized by having a lower plastic deformation threshold than said support and said overlayer and a thickness sufficiently thick to confine misfit dislocations to said buffer film due to lattice mismatch and sufficiently thin to permit lattice permutation of said support lattice structure through said buffer film to function as a lattice template for said overlayer, said buffer film selected from the group consisting of (Zn X Cd Y Hg 1-X-Y )(S A Se B Te 1-A-B ) and Cu(Cl X Br Y I 1-X-Y ) wherein X and Y respectively range between 0 and 1 such that X+Y≦1 and A and B respectively range between 0 and 1 such that A+B≦1.
Claim 4
Dependent Claim 137 words
An intermediate buffer film for lattice matching between a support comprising GaAs and an overlayer compound material comprising CdTe and wherein said buffer film is characterized by having a lower plastic deformation threshold than said support and said overlayer and a thickness sufficiently thick to confine misfit dislocations to said buffer film due to lattice mismatch and sufficiently thin to permit lattice permutation of said support lattice structure through said buffer film to function as a lattice template for said overlayer, said buffer film selected from the group consisting of (Zn X Cd Y Hg 1-X-Y )(S A Se B Te 1-A-B ) and Cu(Cl X Br Y I 1-X-Y ) wherein X and Y respectively range between 0 and 1 such that X+Y≦1 and A and B respectively range between 0 and 1 such that A+B≦1.
Claim 5
Dependent Claim 145 words
An intermediate buffer film selected from the group consisting of (Zn X Cd Y Hg 1-X-Y )(S A Se B Te 1-A-B ) and Cu(Cl X Br Y I 1-X-Y ) wherein X and Y respectively range between 0 and 1 such that X+Y≦1 and A and B respectively range between 0 and 1 such that A+B≦1 for lattice matching between a lattice mismatched diamond cubic structure support and an overlayer wherein said buffer film is characterized by having a lower plastic deformation threshold than said support and said overlayer and a thickness sufficiently thick to confine misfit dislocations to said buffer film due to lattice mismatch and sufficiently thin to be stable and permit lattice permutation of said support lattice structure through said buffer film to function as a lattice template for said overlayer, said buffer film comprising a cubic zinc blend semiconductor compound.
Claim 6
Dependent Claim 145 words
An intermediate buffer film selected from the group consisting of (Zn X Cd Y Hg 1-X-Y )(S A Se B Te 1-A-B ) and Cu(Cl X Br Y I 1-X-Y ) wherein X and Y respectively range between 0 and 1 such that X+Y≦1 and A and B respectively range between 0 and 1 such that A+B≦1 for lattice matching between a lattice mismatched diamond cubic structure support and an overlayer wherein said buffer film is characterized by having a lower plastic deformation threshold than said support and said overlayer and a thickness sufficiently thick to confine misfit dislocations to said buffer film due to lattice mismatch and sufficiently thin to be stable and permit lattice permutation of said support lattice structure through said buffer film to function as a lattice template for said overlayer, said buffer film comprising a cubic zinc blend semiconductor compound.
Claim 7
Dependent Claim 117 words
An intermediate buffer film selected from the group consisting of ZnS X Se 1-X , CdS X Se 1-X , HgS X Se 1-X , CuCl, CuBr, and CuI for lattice matching between a lattice mismatched diamond cubic structure support and an overlayer wherein said buffer film is characterized by having a lower plastic deformation threshold than said support and said overlayer and a thickness sufficiently thick to confine misfit dislocations to said buffer film due to lattice mismatch and sufficiently thin to be stable and permit lattice permutation of said support lattice structure through said buffer film to function as a lattice template for said overlayer, said buffer film comprising a cubic zinc blend semiconductor compound.
Claim 8
Dependent Claim 117 words
An intermediate buffer film selected from the group consisting of ZnS X Se 1-X , CdS X Se 1-X , HgS X Se 1-X , CuCl, CuBr, and CuI for lattice matching between a lattice mismatched diamond cubic structure support and an overlayer wherein said buffer film is characterized by having a lower plastic deformation threshold than said support and said overlayer and a thickness sufficiently thick to confine misfit dislocations to said buffer film due to lattice mismatch and sufficiently thin to be stable and permit lattice permutation of said support lattice structure through said buffer film to function as a lattice template for said overlayer, said buffer film comprising a cubic zinc blend semiconductor compound.
Claim 9
Dependent Claim 46 words
The intermediate buffer film of claim 4 wherein the minimal thickness, t 0 , of said buffer layer is determined by the approximation of ##EQU2## where a 14 is the lattice constant for said buffer film and a 16 is the lattice constant for said overlayer.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-02-18 1994-08-20 1995-02-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-02-18 1998-08-20 1999-02-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-02-18 2002-08-20 2003-02-19 $7700.00 Window Closed / Lapsed

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