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US4970560A Expired / Lapsed US ⏱️ 0.0 years remaining

Lubricated metal cleaning blade for use in dry electrophotographic processes

Assignee: Xerox Corp
•
Filing: 1988-12-22
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Granted: 1990-11-13
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Expires: 2008-12-22
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Abstract

Abstract A coating process for the manufacture of cleaning blades is used where a hardened material coating is electro-deposited onto a carbon steel cleaning blade. The coating process is selected to provided a microporous surface. The pores thus produced are enlarged. The surface is sealed with sub-micron size particles of fluorocarbons, heat treated to create a smooth, slippery surface, while the hardened metal coating provides wear resistance to friction encountered during cleaning operation.

Inventors

  • 👤 Nero R. Lindblad
  • 👤 Herbert C. Relyea

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 20:55
CPC Classifications
G; G03; G03G; G03G21/00; G03G21/0005; G03G21/0011; G03G21/0017

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 53 words
A cleaning blade for use in removal of dry toner from an imaging surface in an electrostatographic device, said cleaning blade comprising: a metal substrate; a hard metal coating, deposited on the metal substrate and providing large number of pores; and a lubricant layer, infused into the pores of the hard metal coating.
Claim 2
Dependent Claim 53 words
A cleaning blade for use in removal of dry toner from an imaging surface in an electrostatographic device, said cleaning blade comprising: a metal substrate; a hard metal coating, deposited on the metal substrate and providing large number of pores; and a lubricant layer, infused into the pores of the hard metal coating.
Claim 3
Dependent Claim 16 words
A cleaning blade as described in claim 1 wherein said metal substrate is a carbon steel.
Claim 4
Dependent Claim 21 words
A cleaning blade as described in claim 2 wherein said metal substrate is carbon steel, cut to desired shape and size.
Claim 5
Dependent Claim 27 words
A cleaning blade as described in claim 1 wherein the a hard metal coating is selected to provide a Rockwell hardness in the range of Rc 50-Rc70.
Claim 6
Dependent Claim 17 words
A cleaning blade as described in claim 1 wherein said hard metal coating is a phosphorus nickel.
Claim 7
Dependent Claim 18 words
A cleaning blade as described in claim 1 wherein said hard metal coating is a chrome nickel alloy.
Claim 8
Dependent Claim 15 words
A cleaning blade as described in claim 1 wherein said lubricant layer is a fluorocarbon.
Claim 9
Dependent Claim 13 words
A cleaning blade as described in claim 1, wherein said lubricant is polytetrafluoroethylene.
Claim 10
Independent Claim 68 words
A method of making a hard metal lubricated cleaning blade for use in removing dry toner from an imaging surface in an electrostatographic device including the steps: providing a metal substrate cut to desired shape and dimension; electro-depositing a hard metal coating over said metal substrate, providing a generally micro porous surface; and infusing a layer of lubricant material into the porous surface of the hard metal coating.
Claim 11
Independent Claim 68 words
A method of making a hard metal lubricated cleaning blade for use in removing dry toner from an imaging surface in an electrostatographic device including the steps: providing a metal substrate cut to desired shape and dimension; electro-depositing a hard metal coating over said metal substrate, providing a generally micro porous surface; and infusing a layer of lubricant material into the porous surface of the hard metal coating.
Claim 12
Dependent Claim 24 words
The method as described in claim 9 and including the further step of grinding and lapping cut edges of the metal substrate for squareness.
Claim 13
Dependent Claim 26 words
The method as described in claim 9 and including the further step of cleaning the surface of the substrate prior to electrodeposition the hard metal coating.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-11-12 1994-05-14 1994-11-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-11-12 1998-05-14 1998-11-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-11-12 2002-05-14 2002-11-13 $7700.00 Window Closed / Lapsed

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