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US4714529A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of coating metal surfaces in oil-based lubricants

Assignee: VISCO US Inc A MO CORP
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Filing: 1985-12-16
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Granted: 1987-12-22
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Expires: 2005-12-16
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Abstract

Abstract A method of using an electrochemical process in oil-based lubricants to form friction-reducing and wear-reducing iron phosphate films on metal surfaces. An electrolytic additive of dialkyl hydrogen phosphate is first added to the oil-based lubricant to improve its electrical conductance and to make it an ionic conductor. This method enables not only the formation of uniform iron phosphate films on metal surfaces but also the in-situ repair of such films after damage has occurred.

Inventors

  • 👤 Su-Chee S. Wang
  • 👤 Simon C. Tung

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 05:33
CPC Classifications
F; F16; F16N; F16N15/00; C; C25; C25D; C25D11/00; C25D11/36

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 94 words
A method of forming a friction-reducing and wear-reducing film on the surface of a cast iron anode means spaced apart from a cathode means both immersed in an oil-based lubricant by an electrochemical process comprising the steps of blending an electrolytic additive of a dialkyl hydrogen phosphate into said oil-based lubricant such that sufficient electrical current may pass in said lubricant, passing an electrical current of sufficient current density between said anode and cathode means whereby a friction-reducing and wear-reducing film is formed substantially of iron phosphate on the surface of said anode means.
Claim 2
Independent Claim 94 words
A method of forming a friction-reducing and wear-reducing film on the surface of a cast iron anode means spaced apart from a cathode means both immersed in an oil-based lubricant by an electrochemical process comprising the steps of blending an electrolytic additive of a dialkyl hydrogen phosphate into said oil-based lubricant such that sufficient electrical current may pass in said lubricant, passing an electrical current of sufficient current density between said anode and cathode means whereby a friction-reducing and wear-reducing film is formed substantially of iron phosphate on the surface of said anode means.
Claim 3
Independent Claim 116 words
A method of forming a friction-reducing and wear-reducing film on the surface of a cast iron anode means spaced apart from a cathode means both immersed in an oil-based lubricant by an electrochemical process comprising the steps of blending a suitable amount of an electrolytic additive of a dialkyl hydrogen phosphate selected from the group consisting of dilauryl hydrogen phosphate and mixed-dialkyl acid orthophosphate into said oil-based lubricant such that sufficient electrical current may pass in said lubricant, passing an electrical current of sufficient magnitude between said anode and cathode means for a sufficient length of time whereby a friction-reducing and wear-reducing film is formed substantially of iron phosphate on the surface of said anode means.
Claim 4
Independent Claim 116 words
A method of forming a friction-reducing and wear-reducing film on the surface of a cast iron anode means spaced apart from a cathode means both immersed in an oil-based lubricant by an electrochemical process comprising the steps of blending a suitable amount of an electrolytic additive of a dialkyl hydrogen phosphate selected from the group consisting of dilauryl hydrogen phosphate and mixed-dialkyl acid orthophosphate into said oil-based lubricant such that sufficient electrical current may pass in said lubricant, passing an electrical current of sufficient magnitude between said anode and cathode means for a sufficient length of time whereby a friction-reducing and wear-reducing film is formed substantially of iron phosphate on the surface of said anode means.
Claim 5
Independent Claim 126 words
A method of forming a friction-reducing and wear-reducing film on the surface of a cast iron anode means spaced apart from a cathode means both immersed in an oil-based lubricant by an electrochemical process comprising the steps of blending between 0.1 to 20 weight percent of an electrolytic additive of a dialkyl hydrogen phosphate selected from the group consisting of dilauryl hydrogen phosphate and mixed-dialkyl acid orthophosphate into said oil-based lubricant such that sufficient electrical current may pass in said lubricant, passing an electrical current having a current density between 0.001 to 1000 micro-amp/cm 2 between said anode and cathode means for a sufficient length of time whereby a friction-reducing and wear-reducing film is formed substantially of iron phosphate on the surface of said anode means.
Claim 6
Independent Claim 126 words
A method of forming a friction-reducing and wear-reducing film on the surface of a cast iron anode means spaced apart from a cathode means both immersed in an oil-based lubricant by an electrochemical process comprising the steps of blending between 0.1 to 20 weight percent of an electrolytic additive of a dialkyl hydrogen phosphate selected from the group consisting of dilauryl hydrogen phosphate and mixed-dialkyl acid orthophosphate into said oil-based lubricant such that sufficient electrical current may pass in said lubricant, passing an electrical current having a current density between 0.001 to 1000 micro-amp/cm 2 between said anode and cathode means for a sufficient length of time whereby a friction-reducing and wear-reducing film is formed substantially of iron phosphate on the surface of said anode means.
Claim 7
Independent Claim 128 words
A method of forming a friction-reducing and wear-reducing film on the surface of an anode means spaced apart from a cathode means both immersed in an oil-based lubricant by an electrochemical process comprising the steps of blending between 1 to 5 weight percent of an electrolytic additive of a dialkyl hydrogen phosphate selected from the group consisting of dilauryl hydrogen phosphate and mixed-dialkyl acid orthophosphate into said oil-based lubricant such that sufficient electrical current may pass in said lubricant, passing an electrical current having a current density between 0.01 to 100 micro-amp/cm 2 between said anode and cathode means for a period of time between 200 to 1 minutes whereby a friction-reducing and wear-reducing film is formed substantially of iron phosphate on the surface of said anode means.
Claim 8
Independent Claim 128 words
A method of forming a friction-reducing and wear-reducing film on the surface of an anode means spaced apart from a cathode means both immersed in an oil-based lubricant by an electrochemical process comprising the steps of blending between 1 to 5 weight percent of an electrolytic additive of a dialkyl hydrogen phosphate selected from the group consisting of dilauryl hydrogen phosphate and mixed-dialkyl acid orthophosphate into said oil-based lubricant such that sufficient electrical current may pass in said lubricant, passing an electrical current having a current density between 0.01 to 100 micro-amp/cm 2 between said anode and cathode means for a period of time between 200 to 1 minutes whereby a friction-reducing and wear-reducing film is formed substantially of iron phosphate on the surface of said anode means.

References Cited (Backward Citations)

US870937A Cited
US2927068A Cited
US3262867A Cited
US3484344A Cited
US3409525A Cited
US3479260A Cited
US4522892A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-12-21 1991-06-22 1991-12-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-12-21 1995-06-22 1995-12-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-12-21 1999-06-22 1999-12-22 $7700.00 Window Closed / Lapsed

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