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US4965092A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the manufacture of copper thick-film conductors using an infrared furnace

Assignee: Versum Materials US LLC
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Filing: 1989-04-28
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Granted: 1990-10-23
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Expires: 2009-04-28
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Abstract

Abstract Water added to the furnace heated by an infrared or near-infrared radiation source used to fire thick-film electrical components provides finished components exhibiting desirable physical and electrical properties and surface cleanliness.

Inventors

  • 👤 Edward A. Hayduk, Jr.
  • 👤 Walter F. Yext
  • 👤 David R. Taschler

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 08:37
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/10; H05K3/12; H05K3/1283; H05K3/1291; H10; H10D; H10D84/00; H10D84/01; H05K2203/00; H05K2203/11; H05K2203/1126

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 124 words
In a process of manufacturing thick-film electrical components by forming a paste suitable for application to a ceramic substrate, applying said paste to said substrate by a conventional screen printing technique, drying said printed substrate and firing said substrate and said paste at elevated temperature in a furnace heated by a radiant energy source having a wavelength greater than 4,000 but less than 100,000 angstroms to form said electrical component, the improvement comprising: firing said paste and substrate composite in a hot zone of said furnace maintained at a temperature of between 850° and 1,000° C. under an inert gas atmosphere to which is added from 100 to 3,000 ppm water whereby said fired composites exhibit enhanced adhesion of said paste to said substrate.
Claim 2
Dependent Claim 124 words
In a process of manufacturing thick-film electrical components by forming a paste suitable for application to a ceramic substrate, applying said paste to said substrate by a conventional screen printing technique, drying said printed substrate and firing said substrate and said paste at elevated temperature in a furnace heated by a radiant energy source having a wavelength greater than 4,000 but less than 100,000 angstroms to form said electrical component, the improvement comprising: firing said paste and substrate composite in a hot zone of said furnace maintained at a temperature of between 850° and 1,000° C. under an inert gas atmosphere to which is added from 100 to 3,000 ppm water whereby said fired composites exhibit enhanced adhesion of said paste to said substrate.
Claim 3
Dependent Claim 19 words
A process according to claim 1 wherein said radiant energy source has a wavelength between 4,000 and 25,000 angstroms.
Claim 4
Dependent Claim 19 words
A process according to claim 1 wherein said radiant energy source has a wavelength between 25,000 and 100,000 angstroms.
Claim 5
Dependent Claim 18 words
A process according to claim 1 wherein said water addition is between 100 and 2,000 ppm by volume.
Claim 6
Dependent Claim 32 words
A process according to claim 1 wherein said paste and ceramic components are held in the hot zone of said furnace for a period of time varying between 1 and 7 minutes.
Claim 7
Dependent Claim 35 words
A process according to claim 1 wherein said furnace permits pre-heating, firing in a hot zone and cooling of said paste and composite substrate and wherein the entire process takes between 10 and 30 minutes.
Claim 8
Dependent Claim 13 words
A process according to claim 1 wherein the inert gas atmosphere is nitrogen.
Claim 9
Dependent Claim 13 words
A process according to claim 1 wherein the inert gas atmosphere is argon.
Claim 10
Dependent Claim 28 words
A process according to claim 1 wherein between 10 and 20,000 ppm nitrous oxide is added to the inert gas-water atmosphere in the hot zone of said furnace.
Claim 11
Dependent Claim 29 words
A process according to claim 1 wherein the furnace contains a preheat zone maintained under an inert gas atmosphere to which is added between 100 and 3,000 ppm water.

References Cited (Backward Citations)

US4234367A Cited
US4551357A Cited
US4627160A Cited
US4622240A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-10-22 1994-04-23 1994-10-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-10-22 1998-04-23 1998-10-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-10-22 2002-04-23 2002-10-23 $7700.00 Window Closed / Lapsed

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