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US4923706A Expired / Lapsed US ⏱️ 0.0 years remaining

Process of and apparatus for shaping extrudable material

Assignee: Lever Brothers Co
•
Filing: 1989-01-12
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Granted: 1990-05-08
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Expires: 2009-01-12
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Abstract

Abstract Shaping device and method for shaping extrudable material including at least one extrusion nozzle for feeding extrudable material and being supported in a carrier common to all nozzles, motors for moving either the carrier or a movable support surface for receiving extruded material directly from the nozzles and a programmable computer for controlling the motors.

Inventors

  • 👤 Gary N. Binley
  • 👤 Alan F. Giles
  • 👤 Christopher A. Pearson
  • 👤 Terence P. Baker

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 21:55
CPC Classifications
A; A23; A23G; A23G9/00; A23G9/04; A23G9/22; A23G9/28; A23G9/281; A23G9/282; A23G9/228; A23G9/285

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 165 words
Apparatus for shaping extrudable material comprising: at least one extrusion nozzle and a movable support surface disposed at a controllable distance from the nozzle for directly receiving extruded product therefrom, each nozzle having feeding means for feeding extrudable material thereto and provided with valve means positioned a sufficiently small distance from the nozzle opening as to prevent, in use, leakage of material from the nozzle opening following closure of the valve means, all said nozzles being supported on a common carrier which is at least rotatable with respect to said support surface about an axis of rotation other than an axis of complete rotational symmetry of all said nozzles, motor means for effecting relative movement between the carrier and the support surface, and programmable computer means for programmably controlling said motor means to provide both relative rotational and translational movement in at least one direction between the carrier and the support surface, and for programmably controlling the actuation of the valve means of said nozzles.
Claim 2
Dependent Claim 165 words
Apparatus for shaping extrudable material comprising: at least one extrusion nozzle and a movable support surface disposed at a controllable distance from the nozzle for directly receiving extruded product therefrom, each nozzle having feeding means for feeding extrudable material thereto and provided with valve means positioned a sufficiently small distance from the nozzle opening as to prevent, in use, leakage of material from the nozzle opening following closure of the valve means, all said nozzles being supported on a common carrier which is at least rotatable with respect to said support surface about an axis of rotation other than an axis of complete rotational symmetry of all said nozzles, motor means for effecting relative movement between the carrier and the support surface, and programmable computer means for programmably controlling said motor means to provide both relative rotational and translational movement in at least one direction between the carrier and the support surface, and for programmably controlling the actuation of the valve means of said nozzles.
Claim 3
Dependent Claim 32 words
Apparatus for shaping extrudable material according to claim 1, wherein the valve means of each of said nozzles is positioned at a distance of at most 5 cm from the nozzle opening.
Claim 4
Dependent Claim 31 words
Apparatus for shaping extrudable material according to claim 1, wherein said carrier is mounted on a frame having guides along which the carrier is movable in at least two orthogonal directions.
Claim 5
Dependent Claim 28 words
Apparatus for shaping extrudable material according to claim 1, wherein said apparatus further comprises means for moving said carrier up and down with respect to the support surface.
Claim 6
Dependent Claim 38 words
Apparatus for shaping extrudable material according to claim 1, wherein said apparatus further comprises means for moving the carrier up and down with respect to the support surface, and wherein a conveyor belt forms the movable support surface.
Claim 7
Dependent Claim 16 words
Apparatus for shaping extrudable material according to claim 1, wherein the motor means are stepper motors.
Claim 8
Dependent Claim 161 words
A process for preparing a shaped food product from extrudable material comprising the steps of: extruding the extrudable material from at least one extrusion nozzle provided with valve means positioned sufficiently close to the nozzle opening as to prevent leakage of material from the nozzle opening following closure of the valve means and which is rotatable about an axis of rotation which is non-coincident with any axis of complete rotational symmetry of all nozzles, directly onto a movable support surface which is arranged at some distance below the opening of said at least one nozzle for translational movement relative thereto, and using programmable computer means programming the opening and closing of the valve means of said nozzles and the driving of said nozzles in rotation about said axis of rotation and translationally in at least one direction, which rotation and translation is relative to the support surface, to lay down on the movable support surface a food product of desired shape.
Claim 9
Dependent Claim 161 words
A process for preparing a shaped food product from extrudable material comprising the steps of: extruding the extrudable material from at least one extrusion nozzle provided with valve means positioned sufficiently close to the nozzle opening as to prevent leakage of material from the nozzle opening following closure of the valve means and which is rotatable about an axis of rotation which is non-coincident with any axis of complete rotational symmetry of all nozzles, directly onto a movable support surface which is arranged at some distance below the opening of said at least one nozzle for translational movement relative thereto, and using programmable computer means programming the opening and closing of the valve means of said nozzles and the driving of said nozzles in rotation about said axis of rotation and translationally in at least one direction, which rotation and translation is relative to the support surface, to lay down on the movable support surface a food product of desired shape.
Claim 10
Dependent Claim 30 words
Apparatus for shaping extrudable material according to claim 1, wherein the valve means of each nozzle is positioned at a distance of at most 3 cm from the nozzle opening.
Claim 11
Dependent Claim 231 words
Apparatus for shaping extrudable ice confection material to form a shaped ice confection product, said apparatus comprising: a plurality of extrusion nozzles supported on a common carrier rotatable about an axis of rotation which is non-coincident with any axis of complete rotational symmetry of all nozzles, each nozzle having means for feeding ice confection material thereto and having valve means positioned therein at a sufficiently small distance from the nozzle opening to prevent leakage of ice confection material from the nozzle opening following closure of the valve means, elongate movable conveyor means disposed below and spaced from the openings of said nozzles for providing a support surface for directly receiving ice confection material extruded from said nozzles, first motor means for driving said conveyor means and effecting translational movement of said support surface, means including second motor means for driving said carrier in rotation about said axis of rotation and translationally in at least one direction relative to said support surface, and means including a programmable computer for programmably controlling the opening and closing of the valve means of said nozzles and actuation of the first motor means and the means including second motor means so as to lay down on the movable support surface an ice confection product having a shape dependent upon the distance between the nozzle opening and the support surface and the rotational speed of said carrier.
Claim 12
Dependent Claim 231 words
Apparatus for shaping extrudable ice confection material to form a shaped ice confection product, said apparatus comprising: a plurality of extrusion nozzles supported on a common carrier rotatable about an axis of rotation which is non-coincident with any axis of complete rotational symmetry of all nozzles, each nozzle having means for feeding ice confection material thereto and having valve means positioned therein at a sufficiently small distance from the nozzle opening to prevent leakage of ice confection material from the nozzle opening following closure of the valve means, elongate movable conveyor means disposed below and spaced from the openings of said nozzles for providing a support surface for directly receiving ice confection material extruded from said nozzles, first motor means for driving said conveyor means and effecting translational movement of said support surface, means including second motor means for driving said carrier in rotation about said axis of rotation and translationally in at least one direction relative to said support surface, and means including a programmable computer for programmably controlling the opening and closing of the valve means of said nozzles and actuation of the first motor means and the means including second motor means so as to lay down on the movable support surface an ice confection product having a shape dependent upon the distance between the nozzle opening and the support surface and the rotational speed of said carrier.
Claim 13
Dependent Claim 33 words
Apparatus for shaping extrudable ice confection material according to claim 9, wherein said carrier is supported on a frame having guides along which the carrier is movable in at least two orthogonal directions.
Claim 14
Dependent Claim 41 words
Apparatus for shaping extrudable ice confection material according to claim 10, wherein one of said directions of movement of the carrier is up and down relative to the support surface for adjusting the distance between the nozzles and the support surface.
Claim 15
Dependent Claim 32 words
Apparatus for shaping extrudable ice confection material according to claim 9, wherein the valve means of each nozzle is positioned at a distance of at most 5 cm. from the nozzle opening.
Claim 16
Dependent Claim 149 words
A process for preparing a shaped ice confection product from extrudable ice confection material comprising the steps of: extruding the extrudable ice confection material from three extrusion nozzles each having valve means therein positioned sufficiently close to the nozzle opening as to prevent leakage of material therefrom following closure of the valve means, and all supported in angularly spaced relationship on a common carrier which is rotatable about a vertically-oriented axis of rotation, downwardly onto a horizontally-oriented support surface provided by an elongate conveyor arranged some distance below the nozzle openings and travelling in a direction orthogonal to the axis of rotation of the carrier, and using programmable computer means programming the travel of said conveyor, the opening and closing of the valve means in said nozzles, and direction and speed of rotation of said carrier to form on the support surface an ice confection product of desired shape.
Claim 17
Dependent Claim 149 words
A process for preparing a shaped ice confection product from extrudable ice confection material comprising the steps of: extruding the extrudable ice confection material from three extrusion nozzles each having valve means therein positioned sufficiently close to the nozzle opening as to prevent leakage of material therefrom following closure of the valve means, and all supported in angularly spaced relationship on a common carrier which is rotatable about a vertically-oriented axis of rotation, downwardly onto a horizontally-oriented support surface provided by an elongate conveyor arranged some distance below the nozzle openings and travelling in a direction orthogonal to the axis of rotation of the carrier, and using programmable computer means programming the travel of said conveyor, the opening and closing of the valve means in said nozzles, and direction and speed of rotation of said carrier to form on the support surface an ice confection product of desired shape.

References Cited (Backward Citations)

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GB794584A Cited
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US3940226A Cited
EP0044689A1 Cited
US4504511A Cited
JPS615771A Cited
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JPS61187751A Cited
US4749347A Cited
EP0234376A2 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-05-07 1993-11-06 1994-05-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-05-07 1997-11-06 1998-05-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-05-07 2001-11-06 2002-05-08 $7700.00 Window Closed / Lapsed

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