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Molded article with partial metal plating and a process for producing such article

Assignee: SANKYO KASEI A CORP OF JAPAN KK
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Filing: 1988-04-13
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Granted: 1990-03-13
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Expires: 2008-04-13
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Abstract

Abstract This invention relates to a partially plated molded article and to a process for the production of a molded article which is partially plated with metal such as circuit boards, connectors, decorative articles, etc., where a catalyst such as palladium, gold, etc. is added after the roughing of the surface of the primary molded article, and then, the molded article is inserted into the mold and molded so that the portions to be plated with metal are exposed, and after such molding, the exposed portions are plated with metal.

Inventors

  • 👤 Tetsuo Yumoto

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 05:58
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/10; H05K3/18; H05K3/181; H05K3/182; H05K3/184; B; B29; B29C; B29C70/00; B29C70/68; B29C70/72; C; C23; C23C; C23C18/00; C23C18/16; C23C18/1601; C23C18/1603; C23C18/1605; C23C18/1633; C23C18/1635; C23C18/1639; C23C18/1641; C23C18/18; C23C18/20; C23C18/2006; C23C18/2046; C23C18/2073; C23C18/2086; C23C18/22; C23C18/24; C23C18/28; C23C18/285; C23C18/30; C23C18/31; C23C18/32; C23C18/38; B29C2791/00; B29C2791/001; H05K2201/00; H05K2201/01; H05K2201/0183; H05K2201/0187; H05K2201/09; H05K2201/09009; H05K2201/09118; H05K2203/00; H05K2203/14; H05K2203/1407; H05K2203/1476; H05K3/0011; H05K3/0014; H05K3/0017; H05K3/0023; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T428/00; Y10T428/24; Y10T428/24273; Y10T428/24355; Y10T428/24802; Y10T428/24917; Y10T428/31; Y10T428/31504; Y10T428/31533; Y10T428/31678; Y10T428/31681; Y10T428/31725; Y10T428/31728

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 95 words
A partially metal-plated molded product comprising a plastic primary molded article having an outer surface, protrusions extending from said outer surface, said outer surface and said protrusions having a roughened etched surface formed by etching in an acid, a catalyst disposed on said roughened etched surface, a plastic secondary molded article disposed about said primary molded article, said secondary molded article having an external surface with through openings in which are disposed said protrusions of said primary molded article, said protrusions having exposed external faces, and plated metal on said external faces of said protrusions.
Claim 2
Dependent Claim 95 words
A partially metal-plated molded product comprising a plastic primary molded article having an outer surface, protrusions extending from said outer surface, said outer surface and said protrusions having a roughened etched surface formed by etching in an acid, a catalyst disposed on said roughened etched surface, a plastic secondary molded article disposed about said primary molded article, said secondary molded article having an external surface with through openings in which are disposed said protrusions of said primary molded article, said protrusions having exposed external faces, and plated metal on said external faces of said protrusions.
Claim 3
Dependent Claim 24 words
A partially metal-plated molded product according to claim 1 wherein said catalyst is selected from the group consisting of palladium, gold, silver and platinum.
Claim 4
Dependent Claim 29 words
A partially metal-plated molded product according to claim 1 wherein said plastic primary and secondary molded articles are selected from the group consisting of polyamide, polyphenylene sulphide, and polyethersulfone.
Claim 5
Dependent Claim 33 words
A partially metal-plated molded product according to claim 3 wherein said plastic primary and secondary molded articles further comprise a filler selected from the group consisting of glass fiber and potassium titanate fibers.
Claim 6
Dependent Claim 42 words
A partially metal-plated molded product according to claim 1 wherein said exposed external surfaces are planar with said external surface of said secondary molded article, said exposed external surfaces being a roughened surface, said exposed external surface having said catalyst disposed thereon.
Claim 7
Dependent Claim 66 words
A partially metal-plated molded product made according to the process of molding a plastic primary article having protrusions, roughening the surface of said primary molded article, treating the roughened surface of said primary article with a catalyst, molding a plastic secondary molded article about said first primary molded article such that outer surfaces of said protrusions are exposed, and plating said exposed outer surface with metal.
Claim 8
Dependent Claim 66 words
A partially metal-plated molded product made according to the process of molding a plastic primary article having protrusions, roughening the surface of said primary molded article, treating the roughened surface of said primary article with a catalyst, molding a plastic secondary molded article about said first primary molded article such that outer surfaces of said protrusions are exposed, and plating said exposed outer surface with metal.
Claim 9
Dependent Claim 85 words
A partially metal-plated molded article comprising a plastic primary molded article having an outer surface, protrusions extending from said outer surface, roughening means on said outer surface and on said protrusions of said primary molded article, a plastic secondary molded article disposed about said primary molded article, said secondary molded article having an external surface with through openings in which are disposed said protrusions of said primary molded article, said protrusions having exposed external faces, and plated metal on said external faces of said protrusions.
Claim 10
Dependent Claim 85 words
A partially metal-plated molded article comprising a plastic primary molded article having an outer surface, protrusions extending from said outer surface, roughening means on said outer surface and on said protrusions of said primary molded article, a plastic secondary molded article disposed about said primary molded article, said secondary molded article having an external surface with through openings in which are disposed said protrusions of said primary molded article, said protrusions having exposed external faces, and plated metal on said external faces of said protrusions.

References Cited (Backward Citations)

US3259559A Cited
US3884704A Cited
US4389771A Cited
US4451505A Cited
US4574031A Cited
US4812275A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-03-12 1993-09-11 1994-03-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-03-12 1997-09-11 1998-03-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-03-12 2001-09-11 2002-03-13 $7700.00 Window Closed / Lapsed

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