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Bonding sheet for electronic component and method of bonding electronic component using the same

Assignee: Toshiba Corp
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Filing: 1987-08-27
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Granted: 1989-12-19
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Expires: 2007-08-27
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Abstract

Abstract The bonding sheet of the present invention comprises a substrate having an opening, and a low-melting point bonding metal which closes the opening or is arranged on the peripheral portion of the opening, to project in the opening. According to a bonding sheet of the present invention, a low-melting point bonding metal is interposed between a conductor pattern of a substrate and electrode terminals of an electronic component, and is bonded by thermocompression at a low temperature without melting the low-melting point bonding metal, so that bonding of a large number of electrode terminals can be completed by a single bonding operation.

Inventors

  • 👤 Thunekazu Yoshino
  • 👤 Hiroshi Morita
  • 👤 Hirotaka Nakano
  • 👤 Nobuo Hayashi
  • 👤 Yuko Kubota

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 10:49
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/34; H05K3/341; H05K3/3431; H05K3/3436; H10; H10W; H10W70/00; H10W70/01; H10W70/04; H10W70/047; H10W72/00; H10W72/071; H10W72/072; H10W90/00; H10W90/401; H05K2201/00; H05K2201/10; H05K2201/10227; H05K2201/10378; H05K2201/10424; H05K2203/00; H05K2203/01; H05K2203/0104; H05K2203/0108; H05K2203/04; H05K2203/0405; H05K3/346; H05K3/40; H05K3/4038; H05K3/4084; H10W72/07231; H10W72/07232; H10W72/07236; H10W72/20; H10W72/251; H10W72/252; Y; Y02; Y02P; Y02P70/00; Y02P70/50

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 49 words
A bonding sheet for an electronic component, comprising: a substrate having an opening, and a plurality of low-melting point bonding metal strips disposed at and projecting from a peripheral portion of said opening of said substrate, toward an inner portion of said opening but not completely closing said opening.
Claim 2
Dependent Claim 49 words
A bonding sheet for an electronic component, comprising: a substrate having an opening, and a plurality of low-melting point bonding metal strips disposed at and projecting from a peripheral portion of said opening of said substrate, toward an inner portion of said opening but not completely closing said opening.
Claim 3
Dependent Claim 19 words
A sheet according to claim 1, wherein said low-melting point bonding metal strips comprise a low-melting point adherent alloy.
Claim 4
Dependent Claim 42 words
A sheet according to claim 2, wherein said low-melting point adherent alloy contains, as major constituents, a low-melting point solder alloy, and an element for improving bonding strength at an interface between said alloy and an electronic component to be bonded thereto.
Claim 5
Dependent Claim 32 words
A sheet according to claim 3, wherein said low-melting point solder alloy contains, as major constituents, In and two elements selected from the group consisting of Pb, Sn, Zn, Cd, and Bi.
Claim 6
Dependent Claim 19 words
A sheet according to claim 3, wherein said element for improving the bonding strength at the interface is Sb.
Claim 7
Dependent Claim 50 words
A sheet according to claim 2, wherein said low-melting point adherent alloy contains, as major components, a low-melting point solder alloy, an element for improving bonding strength at an interface between said alloy and an electronic component to be bonded thereto, and an element having a strong affinity with oxygen.
Claim 8
Dependent Claim 32 words
A sheet according to claim 6, wherein said low-melting point solder alloy contains, as major components, In and two elements selected from the group consisting of Pb, Sn, Zn, Cd, and Bi.
Claim 9
Dependent Claim 19 words
A sheet according to claim 6, wherein said element for improving the bonding strength at the interface is Sb.
Claim 10
Dependent Claim 33 words
A sheet according to claim 6, wherein said element having the strong affinity with oxygen is an element selected from the group consisting of Zn, Al, Ti, Si, Cr, Be, and rare-earth elements.
Claim 11
Dependent Claim 28 words
A sheet according to claim 2, wherein said low-melting point adherent alloy has a softening point of approximately 130° C. and a melting point of approximately 160° C.
Claim 12
Dependent Claim 13 words
A bonding sheet as in claim 1, wherein said substrate is not transparent.
Claim 13
Independent Claim 99 words
A method of bonding an electronic component comprising: a first step of arranging, between electrode terminals of the electronic component and a conductor pattern to be electrically connected to said terminals, a bonding sheet for an electronic component, comprising a substrate having an opening, and a low-melting point bonding metal plurality of disposed at and projecting from a peripheral portion of said opening of said substrate, toward an inner portion of said opening but not completely closing said opening; and a second step of bonding said electrode terminals and said conductor pattern through said low-melting point bonding metal strips.
Claim 14
Independent Claim 99 words
A method of bonding an electronic component comprising: a first step of arranging, between electrode terminals of the electronic component and a conductor pattern to be electrically connected to said terminals, a bonding sheet for an electronic component, comprising a substrate having an opening, and a low-melting point bonding metal plurality of disposed at and projecting from a peripheral portion of said opening of said substrate, toward an inner portion of said opening but not completely closing said opening; and a second step of bonding said electrode terminals and said conductor pattern through said low-melting point bonding metal strips.
Claim 15
Dependent Claim 15 words
A method according to claim 12, wherein said conductor pattern comprises a transparent conductive film.
Claim 16
Dependent Claim 31 words
A method according to claim 13, wherein said transparent conductive film is of a material selected from the group consisting of SnO 2 , In 2 O 3 , and ITO.
Claim 17
Dependent Claim 16 words
A method according to claim 12, wherein said electronic component is a semiconductor integrated circuit element.
Claim 18
Dependent Claim 18 words
A method according to claim 15, wherein said electrode terminals of said electronic component are formed of Al.
Claim 19
Dependent Claim 22 words
A method according to claim 15, wherein said electrode terminals of said electronic component comprise a multilayered structure of Al and Sn.
Claim 20
Dependent Claim 22 words
A method according to claim 15, wherein said electrode terminals of said electronic component comprise a multilayered structure of Al and Au.
Claim 21
Dependent Claim 28 words
A method according to claim 12, wherein said low-melting point adherent alloy has a softening point of approximately 130° C. and a melting point of approximately 160° C.
Claim 22
Dependent Claim 45 words
A method as in claim 12, wherein said substrate is not transparent, and comprising the further step of, before said second step, inspecting a proper alignment between said electrode pattern and said conductive pattern, by visually inspecting through said opening which is not completely closed.
Claim 23
Dependent Claim 22 words
A method as in claim 12, wherein said first step includes attaching said bonding metal strips to a surface of said substrate.
Claim 24
Dependent Claim 41 words
A method according to claim 21, wherein the second step includes the steps of heating said low-melting point bonding metal strips to a temperature below the melting point thereof, and thermocompression-bonding said electrode terminals and said conductor pattern to each other.
Claim 25
Dependent Claim 29 words
A method according to claim 22, wherein said low-melting point bonding metal strips are heated to a temperature ranging from its softening point to its melting point, and half-molten.

References Cited (Backward Citations)

US3568301A Cited
DE1919567A1 Cited
FR2112466A1 Cited
GB1371738A Cited
JPS5330448A Cited
US4067104A Cited
JPS57134294A Cited
US4705205A Cited
EP0171662A2 Cited
US4646435A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-12-18 1993-06-19 1993-12-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-12-18 1997-06-19 1997-12-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-12-18 2001-06-19 2001-12-19 $7700.00 Window Closed / Lapsed

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