Fuel injection control device of an internal combustion engine

Claim 2

A fuel injection control device of an internal combustion engine, comprising: a plurality of fuel injectors, each comprising a nozzle bore, a needle having a pressure receiving face, said pressure receiving face being urged to move away from said nozzle bore by the pressure of fuel which acts on said pressure receiving face, a spring urging said needle towards said nozzle bore to normally close said nozzle more, a control rod arranged in series relative to said needle and having an outer end and an inner end connected to said needle, said outer end of said control rod receiving the pressure of fuel to urge said needle against said nozzle bore, and actuating means for urging said control rod to move said needle away from said nozzle bore in order to inject fuel from said nozzle bore, said actuating means comprising a pressure receiving face formed on said control rod, a control rod pressure chamber formed around said pressure receiving face of said control rod, said control rod pressure chamber being a confined chamber and an actuator for pressurizing fuel in said control rod pressure chamber to urge said control rod, said actuator comprising a piston for pressurizing the fuel in said control rod pressure chamber, and a piezoelectric element for actuating said piston; a pressurized fuel accumulating chamber having a fixed volume and connected to said fuel injectors to feed pressurized fuel in said pressurized fuel accumulating chamber into said fuel injectors; a controllable fuel feed pump connected to said pressurized fuel accumulating chamber to feed pressurized fuel thereinto; drive means for controlling the amount of pressurized fuel discharged from said fuel feed pump; detecting means arranged in said pressurized fuel accumulating chamber to produce an output signal representing the pressure of the pressurized fuel in said pressurized fuel accumulating chamber; injection control means controlling an injection start timing and injection end timing of said fuel injectors in accordance with a change in an operating state of said engine; and pressure control means controlling said drive means in response to the output signal of said detecting means to equalize the pressure of the pressurized fuel in said pressurized fuel accumulating chamber to a predetermined pressure.

Claim 3

A fuel injection control device of an internal combustion engine, comprising: a plurality of fuel injectors; a pressurized fuel accumulating chamber having a fixed volume and connected to said fuel injectors to feed pressurized fuel in said pressurized fuel accumulating chamber into said fuel injectors; a controllable fuel feed pump connected to said pressurized fuel accumulating chamber to feed pressurized fuel thereinto, said fuel feed pump comprising: a plurality of radially arranged pistons having variable strokes, the amount of fuel which is discharged from said fuel feed pump being changed by the stroke of said radially arranged pistons, a pump casing, a stationary shaft fixed to said pump casing, a rotor rotated about said stationary shaft, and having said radially arranged pistons radially outwardly movable therein, a stator pivotally connected to said pump casing and having a cylindrical inner wall which is in contact with outer ends of said radially arranged pistons to move said radially arranged pistons radially, a suction port formed in said stationary shaft, a discharge port formed in said stationary shaft, and cylinder chambers defined by said radially arranged pistons and alternately opening into said suction port and said discharge port, said drive means causing said stator to swing relative to said pump housing to change the stroke of said radially arranged pistons; injection control means controlling an injection start timing and injection end timing of said fuel injectors in accordance with a change in an operating state of said engine; and pressure control means controlling said drive means in response to the output signal of said detecting means to equalize the pressure of the pressurized fuel in said pressurized fuel accumulating chamber to a predetermined pressure.

Claim 4

A fuel injection control device of an internal combustion engine, comprising: a plurality of fuel injectors; a pressurized fuel accumulating chamber having a fixed volume and connected to said fuel injectors to feed pressurized fuel in said pressurized fuel accumulating chamber into said fuel injectors; a controllable fuel feed pump connected to said pressurized fuel accumulating chamber to feed pressurized fuel thereinto, said fuel feed pump comprising: a plurality of radially arranged pistons having variable strokes, the amount of fuel which is discharged from said fuel feed pump being changed by the stroke of said radially arranged pistons, a pump casing, a stationary shaft fixed to said pump casing, a rotor rotated about said stationary shaft, and having said radially arranged pistons radially outwardly movable therein, a stator pivotally connected to said pump casing and having a cylindrical inner wall which is in contact with outer ends of said radially arranged pistons to move said radially arranged pistons radially, a suction port formed in said stationary shaft, a discharge port formed in said stationary shaft, and cylinder chambers defined by said radially arranged pistons and alternately opening into said suction port and said discharge port, said drive means causing said stator to swing relative to said pump housing to change the stroke of said radially arranged pistons; injection control means controlling an injection start timing and injection end timing of said fuel injectors in accordance with a change in an operating state of said engine; and pressure control means controlling said drive means in response to the output signal of said detecting means to equalize the pressure of the pressurized fuel in said pressurized fuel accumulating chamber to a predetermined pressure.

Claim 5

A fuel injection control device of an internal combustion engine, comprising: a plurality of fuel injectors; a pressurized fuel accumulating chamber having a fixed volume and connected to said fuel injectors to feed pressurized fuel in said pressurized fuel accumulating chamber into said fuel injectors; a controllable fuel feed pump connected to said pressurized fuel accumulating chamber to feed pressurized fuel thereinto; drive means for controlling the amount of pressurized fuel discharged from said fuel feed pump; detecting means arranged in said pressurized fuel accumulating chamber to produce an output signal representing the pressure of the pressurized fuel in said pressurized fuel accumulating chamber; injection control means controlling an injection start timing and injection end timing of a pilot injection and of a main injection which follow said pilot injection of said fuel injectors in accordance with a change in an operating state of said engine, said injection control means comprising an engine speed sensor detecting the rotating speed of said engine, a load sensor detecting the load of said engine, and a memory which stores data: representing the relationship between an engine speed and a total amount of fuel to be injected; representing the relationship among an engine load, the engine speed and the injection start timing of said main injection; representing the relationship among the engine load, the engine speed and an amount of fuel of said pilot injection; and representing the injection start timing of said pilot injection, said total amount of fuel being calculated from the data stored in the memory on the basis of the engine load, the injection start timing of said main injection being calculated from the data stored in said memory on the basis of the engine load and the engine speed, the injection end timing of said main injection being calculated from said total amount of fuel, said amount of fuel of said pilot injection and said injection start timing of said main injection, the amount of fuel of said pilot injection being calculated from the data stored in said memory on the basis of the engine load and the engine speed, the injection end timing of said pilot injection being calculated from the amount of fuel of said pilot injection and the injection start timing of said pilot injection; and pressure control means controlling said drive means in response to the output signal of said detecting means to equalize the pressure of the pressurized fuel in said pressurized fuel accumulating chamber to a predetermined pressure.

Claim 6

A fuel injection control device of an internal combustion engine, comprising: a plurality of fuel injectors; a pressurized fuel accumulating chamber having a fixed volume and connected to said fuel injectors to feed pressurized fuel in said pressurized fuel accumulating chamber into said fuel injectors; a controllable fuel feed pump connected to said pressurized fuel accumulating chamber to feed pressurized fuel thereinto; drive means for controlling the amount of pressurized fuel discharged from said fuel feed pump; detecting means arranged in said pressurized fuel accumulating chamber to produce an output signal representing the pressure of the pressurized fuel in said pressurized fuel accumulating chamber; injection control means controlling an injection start timing and injection end timing of a pilot injection and of a main injection which follow said pilot injection of said fuel injectors in accordance with a change in an operating state of said engine, said injection control means comprising an engine speed sensor detecting the rotating speed of said engine, a load sensor detecting the load of said engine, and a memory which stores data: representing the relationship between an engine speed and a total amount of fuel to be injected; representing the relationship among an engine load, the engine speed and the injection start timing of said main injection; representing the relationship among the engine load, the engine speed and an amount of fuel of said pilot injection; and representing the injection start timing of said pilot injection, said total amount of fuel being calculated from the data stored in the memory on the basis of the engine load, the injection start timing of said main injection being calculated from the data stored in said memory on the basis of the engine load and the engine speed, the injection end timing of said main injection being calculated from said total amount of fuel, said amount of fuel of said pilot injection and said injection start timing of said main injection, the amount of fuel of said pilot injection being calculated from the data stored in said memory on the basis of the engine load and the engine speed, the injection end timing of said pilot injection being calculated from the amount of fuel of said pilot injection and the injection start timing of said pilot injection; and pressure control means controlling said drive means in response to the output signal of said detecting means to equalize the pressure of the pressurized fuel in said pressurized fuel accumulating chamber to a predetermined pressure.

Claim 7

A fuel injection control device of an internal combustion engine, comprising: a plurality of fuel injectors; a pressurized fuel accumulating chamber having a fixed volume and connected to said fuel injectors to feed pressurized fuel in said pressurized fuel accumulating chamber into said fuel injectors; a controllable fuel feed pump connected to said pressurized fuel accumulating chamber to feed pressurized fuel thereinto; drive means for controlling the amount of pressurized fuel discharged from said fuel feed pump; detecting means arranged in aid pressurized fuel accumulating chamber to produce an output signal representing the pressure of the pressurized fuel in said pressurized fuel accumulating chamber; injection control means controlling an injection start timing and injection end timing of said fuel injectors in accordance with a change in a operating state of said engine; and pressure control means controlling said drive means in response to the output signal of said detecting means to equalize the pressure of the pressurized fuel in said pressurized fuel accumulating chamber to a predetermined pressure, said pressure control means comprising an engine speed sensor detecting the rotating speed of said engine, a load sensor detecting the load of said engine and a memory storing data which represents the relationship among an engine speed, an engine load and a desired pressure, said pressure control means controlling said drive means in response to output signals of said engine speed sensor and said load sensor to equalize the pressure of the pressurized fuel in said pressurized fuel accumulating chamber to said desired pressure on the basis of the data stored in said memory.

Claim 8

A fuel injection control device of an internal combustion engine, comprising: a plurality of fuel injectors; a pressurized fuel accumulating chamber having a fixed volume and connected to said fuel injectors to feed pressurized fuel in said pressurized fuel accumulating chamber into said fuel injectors; a controllable fuel feed pump connected to said pressurized fuel accumulating chamber to feed pressurized fuel thereinto; drive means for controlling the amount of pressurized fuel discharged from said fuel feed pump; detecting means arranged in aid pressurized fuel accumulating chamber to produce an output signal representing the pressure of the pressurized fuel in said pressurized fuel accumulating chamber; injection control means controlling an injection start timing and injection end timing of said fuel injectors in accordance with a change in a operating state of said engine; and pressure control means controlling said drive means in response to the output signal of said detecting means to equalize the pressure of the pressurized fuel in said pressurized fuel accumulating chamber to a predetermined pressure, said pressure control means comprising an engine speed sensor detecting the rotating speed of said engine, a load sensor detecting the load of said engine and a memory storing data which represents the relationship among an engine speed, an engine load and a desired pressure, said pressure control means controlling said drive means in response to output signals of said engine speed sensor and said load sensor to equalize the pressure of the pressurized fuel in said pressurized fuel accumulating chamber to said desired pressure on the basis of the data stored in said memory.

Claim 9

A fuel injection control device according to claim 4, wherein said pressurized fuel accumulating chamber is formed in an accumulating tube having a first end and a second end, and said detecting means is a pressure sensor arranged in said first end of said accumulating tube, said second end of said accumulating tube being connected to said fuel feed pump.

Claim 10

A fuel injection control device according to claim 1, wherein each of said fuel injectors comprises a fuel chamber connected to said pressurized fuel accumulating chamber and defined by said outer end of said control rod, and a needle pressure chamber formed around said pressure receiving face of said needle and connected to said fuel chamber, said nozzle bore being connected to said needle pressure chamber when said needle moves away from said nozzle bore.

Claim 11

A fuel injection control device according to claim 1, wherein said actuator comprises a casing surrounding said piezoelectric element and filled with fuel, and said piston comprises a fuel passage formed therein and connecting an interior of said casing to said control rod pressure chamber, and a check ball is arranged in said fuel passage and permitting the inflow of fuel into said control rod pressure chamber from the interior of said casing.

Claim 12

A fuel injection control device according to claim 1, wherein said actuator comprises a disc spring for urging said piston towards said piezoelectric element.

Claim 13

A fuel injection control device according to claim 2, wherein said drive means comprises a control lever movable in an axial direction of said stationary shaft and having a groove which is formed thereon and extended obliquely with respect to an axis of said stationary shaft, an arm formed on said stator and engaging with said groove, and a drive device actuating said control lever in a longitudinal direction thereof.

Claim 14

A fuel injection control device according to claim 9, wherein said drive device comprises a reduction gear apparatus and a stepper motor connected to said control lever via said reduction gear apparatus.

Claim 15

A fuel injection control device according to claim 3, wherein an amount of fuel of said main injection is obtained by subtracting the amount of fuel of said pilot injection from said total amount of fuel.

Claim 16

A fuel injection control device according to claim 3, wherein said injection control means comprises a temperature sensor detecting a temperature of the coolant of said engine, and said memory stores data representing the relationship between the temperature of the engine coolant and a temperature correction coefficient, the amount of fuel of said pilot injection being corrected by multiplying the amount of fuel of said pilot injection by said temperature correction coefficient.

Claim 17

A fuel injection control device according to claim 12, wherein said temperature correction coefficient is increased as the temperature of the engine coolant is reduced.

Claim 18

A fuel injection control device according to claim 3, wherein said injection control means comprises a temperature sensor detecting the temperature of the coolant of said engine, the injection start timing of said pilot injection being advanced as the temperature of the engine coolant is reduced.

Claim 19

A fuel injection control device according to claim 14, wherein said memory stores data representing the relationship between the temperature of said engine coolant and the injection start timing of said pilot injection.

Claim 20

A fuel injection control device according to claim 4, wherein said pressure control means comprises a temperature sensor detecting a temperature of the coolant of said engine, and said memory stores data representing the relationship among the engine speed, the engine load, and a basis pressure, said desired pressure being obtained by correcting said basis pressure by the temperature of the coolant.

Claim 21

A fuel injection control device according to claim 16, wherein said memory stores data representing a temperature correction coefficient which is increased as the temperature of the engine coolant is increased, said desired pressure being obtained by multiplying said basic pressure by said temperature correcting coefficient.

Claim 22

A fuel injection control device according to claim 4, wherein said pressure control means comprises a pressure sensor detecting pressure in an intake manifold of said engine, and said memory stores data representing the relationship among the engine speed, the engine load and a basic pressure, said desired pressure being obtained by correcting said basic pressure by the pressure in said intake manifold.

Claim 23

A fuel injection control device according to claim 18, wherein said memory stores data representing a pressure correction coefficient which is increased as the pressure in said intake manifold is increased, said desired pressure being obtained by multiplying said basic pressure by said pressure correction coefficient.

Claim 24

A fuel injection control device according to claim 18, wherein said intake manifold is provided with a turbocharger.