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US4813983A Expired / Lapsed US ⏱️ 0.0 years remaining

Composite membrane for use in gas separation

Assignee: Asahi Kasei Corp
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Filing: 1988-03-14
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Granted: 1989-03-21
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Expires: 2008-03-14
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Abstract

Abstract There is disclosed a composite membrane comprising [A] a polysulfone type porous membrane capable of rejecting 90% or more of dextran molecules having a weight average molecular weight of 70,000 and [B] a specific styrene type resin coated on at least one side of the polysulfone type porous membrane in a thickness of 5 μm or less and in an amount of 1×10 -7 g/cm 2 of the polysulfone type porous membrane, the styrene type resin being selected from the group consisting of (I) a specific styrene type linear polymer having a weight average molecular weight of 1×10 -5 or more, (II) a specific blend polymer prepared by blending at least two different styrene type linear polymers each as defined above and (III) a specific crosslinked polymer selected from the group consisting of (i) a crosslinked polymer prepared by crosslinking a styrene type linear polymer having a weight average molecular weight of 1×10 -3 or more and (ii) a crosslinked polymer prepared by blending at least two different styrene type linear polymers each having a weight average molecular weight of 1×10 3 . Such a composite membrane has been found to be advantageously employed for gas separation because of its high gas permeability and high selective gas permeability.

Inventors

  • 👤 Takashi Nohmi
  • 👤 Toshibumi Fukai

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 16:27
CPC Classifications
B; B01; B01D; B01D69/00; B01D69/12; B01D69/125; B01D71/00; B01D71/06; B01D71/28; B01D71/281; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2933; Y10T428/2938; Y10T428/2964; Y10T428/2967

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 643 words
A composite membrane for use in the separation of a gas from a mixture of gases which comprises: a polysulfone type resin porous membrane capable of rejecting 90% or more of dextran molecules having a weight average molecular weight of 70,000; and a styrene type resin coated on at least one surface of said polysulfone type resin porous membrane, said styrene type resin being a member selected from the group consisting of: (I) a linear polymer having a weight average molecular weight of 1×10 5 or more comprising 0 to 100 mol % of a structural unit (a), 0 to 100 mol % of structural unit (b) and 0 to 30 mol % of a structural unit (c), provided that the total amount of said structural units (a), (b) and (c) is 100 mol %, said structural unit (a) being represented by the formula ##STR15## wherein L 1 is selected from the group consisting of a hydrogen atom, a halogen atom and a straight or branched, hydrocarbon radical having 1 to 10 carbon atoms, and L 1 ' is selected from the group consisting of hydrogen atom, a halogen atom, and a straight or branched hydrocarbon radical having 1 to 6 carbon atoms, said structural unit (b) being represented by the formula ##STR16## wherein L 2 is selected from the group consisting of a hydrogen atom, halogen atom and a straight or branched hydrocarbon radical having 1 to 8 carbon atoms, said structural unit (c) being represented by the formula ##STR17## wherein X is selected from the group consisting of a hydrogen atom, halogen atom, a methyl group and a cyano group, and Y is selected from the group consisting of (i) ##STR18## wherein L 3 is selected from the group consisting of a straight or branched hydrocarbon radical having 1 to 20 carbon atoms, (ii) a cyano group, (iii) a nitro group, (iv) a pyridyl group, (v) ##STR19## wherein L 4 is selected from the group consisting of a straight or branched hydrocarbon radical having 1 to 12 carbon atoms and (vi) ##STR20## wherein L 5 and L 6 each independently are selected from the group consisting of a hydrogen atom, a straight or branched hydrocarbon radical having 1 to 12 carbon atoms, a phenyl group and a cyclohexyl group, (II) a blend polymer prepared by blending at least two different linear polymers (I) each as defined above, and (III) a crosslinked polymer selected from the group consisting of: (i) a crosslinked polymer prepared by crosslinking a linear polymer having a weight average molecular weight of 1×10 3 or more comprising 0 to 100 mol % of a structural unit (a) as defined above, 0 to 100 mol % of a structural unit (b) as defined above and 0 to 30 mol % of a structural unit (c) as defined above, provided that the total amount of said structural units (a), (b) and (c) is 100 mol %, and (ii) a crosslinked polymer prepared by crosslinking a blend polymer prepared by blending at least two different linear polymers each having a weight average moelcular weight of 1×10 3 or more, said linear polymers each comprising 0 to 100 mol % of a structural unit (a) as defined above, 0 to 100 mol % of a structural unit (b) as defined above and 0 to 30 mol % of a structural unit (c) as defined above, provided that the total amount of said structural units (a), (b) and (c) is 100 mol %, said styrene type resin having a selective gas permeability of not smaller than that of said polysulfone type resin porous membrane, said styrene type resin being coated on said polysulfone type resin porous membrane in a thickness of 5 μm or less and in an mount of at least 1.0×10 -7 g/cm 2 of said polysulfone type resin porous membrane.
Claim 2
Dependent Claim 643 words
A composite membrane for use in the separation of a gas from a mixture of gases which comprises: a polysulfone type resin porous membrane capable of rejecting 90% or more of dextran molecules having a weight average molecular weight of 70,000; and a styrene type resin coated on at least one surface of said polysulfone type resin porous membrane, said styrene type resin being a member selected from the group consisting of: (I) a linear polymer having a weight average molecular weight of 1×10 5 or more comprising 0 to 100 mol % of a structural unit (a), 0 to 100 mol % of structural unit (b) and 0 to 30 mol % of a structural unit (c), provided that the total amount of said structural units (a), (b) and (c) is 100 mol %, said structural unit (a) being represented by the formula ##STR15## wherein L 1 is selected from the group consisting of a hydrogen atom, a halogen atom and a straight or branched, hydrocarbon radical having 1 to 10 carbon atoms, and L 1 ' is selected from the group consisting of hydrogen atom, a halogen atom, and a straight or branched hydrocarbon radical having 1 to 6 carbon atoms, said structural unit (b) being represented by the formula ##STR16## wherein L 2 is selected from the group consisting of a hydrogen atom, halogen atom and a straight or branched hydrocarbon radical having 1 to 8 carbon atoms, said structural unit (c) being represented by the formula ##STR17## wherein X is selected from the group consisting of a hydrogen atom, halogen atom, a methyl group and a cyano group, and Y is selected from the group consisting of (i) ##STR18## wherein L 3 is selected from the group consisting of a straight or branched hydrocarbon radical having 1 to 20 carbon atoms, (ii) a cyano group, (iii) a nitro group, (iv) a pyridyl group, (v) ##STR19## wherein L 4 is selected from the group consisting of a straight or branched hydrocarbon radical having 1 to 12 carbon atoms and (vi) ##STR20## wherein L 5 and L 6 each independently are selected from the group consisting of a hydrogen atom, a straight or branched hydrocarbon radical having 1 to 12 carbon atoms, a phenyl group and a cyclohexyl group, (II) a blend polymer prepared by blending at least two different linear polymers (I) each as defined above, and (III) a crosslinked polymer selected from the group consisting of: (i) a crosslinked polymer prepared by crosslinking a linear polymer having a weight average molecular weight of 1×10 3 or more comprising 0 to 100 mol % of a structural unit (a) as defined above, 0 to 100 mol % of a structural unit (b) as defined above and 0 to 30 mol % of a structural unit (c) as defined above, provided that the total amount of said structural units (a), (b) and (c) is 100 mol %, and (ii) a crosslinked polymer prepared by crosslinking a blend polymer prepared by blending at least two different linear polymers each having a weight average moelcular weight of 1×10 3 or more, said linear polymers each comprising 0 to 100 mol % of a structural unit (a) as defined above, 0 to 100 mol % of a structural unit (b) as defined above and 0 to 30 mol % of a structural unit (c) as defined above, provided that the total amount of said structural units (a), (b) and (c) is 100 mol %, said styrene type resin having a selective gas permeability of not smaller than that of said polysulfone type resin porous membrane, said styrene type resin being coated on said polysulfone type resin porous membrane in a thickness of 5 μm or less and in an mount of at least 1.0×10 -7 g/cm 2 of said polysulfone type resin porous membrane.
Claim 3
Dependent Claim 296 words
A composite membrane according to claim 1, wherein said styrene type resin being a member selected from the group consisting of: (I') a linear polymer having a weight average molecular weight of 1×10 5 or more comprising 0 to 100 mol % of a structural unit (a) as defined above, 0 to 100 mol % of a structural unit (b) as defined above and 0 to 10 mol % of a structural unit (c) as defined above, provided that the total amount of said structural units (a), (b) and (c) is 100 mol %, (II') a blend polymer prepared by blending at least two different linear polymers (I) each as defined above, and (III') a crosslinked polymer selected from the group consisting of: (i') a crosslinked polymer prepared by crosslinking a linear polymer having a weight average molecular weight of 1×10 3 or more comprising 0 to 100 mol % of a structural unit (a) as defined above, 0 to 100 mol % of a structural unit (b) as defined above and 0 to 10 mol % of a structural unit (c) as defined above, provided that the total amount of said structural units (a), (b) and (c) is 100 mol %, and (ii') a crosslinked polymer prepared by crosslinking a blend polymer prepared by blending at least two different linear polymers each having a weight average molecular weight of 1×10 3 or more, said linear polymers each comprising 0 to 100 mol % of a structural unit (a) as defined above, 0 to 100 mol % of a structural unit (b) as defined above and 0 to 10 mol % of a structural unit (c) as defined above, provided that the total amount of said structural units (a), (b) and (c) is 100 mol %.
Claim 4
Dependent Claim 18 words
A composite membrane according to claim 1, wherein said polysulfone type resin porous membrane is a hollow fiber.
Claim 5
Dependent Claim 29 words
A composite membrane according to claim 1, wherein said styrene type resin is coated on said polysulfone type resin porous membrane in a thickness of 4 μm or less.
Claim 6
Dependent Claim 23 words
A composite membrane according to claim 1 which further comprises a protective layer coated on at least one surface of said composite membrane.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-03-20 1992-09-19 1993-03-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-03-20 1996-09-19 1997-03-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-03-20 2000-09-19 2001-03-21 $7700.00 Window Closed / Lapsed

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