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US4746470A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the preparation of carbon fibers having structure reflected in cross sectional view thereof as random mosaic

Assignee: Kureha Corp
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Filing: 1984-04-18
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Granted: 1988-05-24
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Expires: 2004-04-18
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Abstract

Abstract A process for preparing carbon fibers wherein carbon fibers are prepared from the mesophase-pitch containing not more than 80% by weight of a quinoline-insoluble component and showing, under a polarization microscope, more than 70% of optically anisotropic region, comprising the steps of subjecting a mesophase-pitch showing a viscosity of 10 to 100 poise at a temperature of spinning of 330° to 450° C., to rotating-centrifugal-spinning in a rotating-centrifugal spinning machine with a peripheral velocity of rotating nozzle thereof of 300 to 1000 m/min and exposing the thus spun fibers of the mesophase pitch to a flow of a gas spouting into a spinning direction at a temperature of 280° to 400° C. and at a linear velocity of 50 to 200 m/sec, thereby preparing carbon fibers showing a random-mosaic structural pattern in cross section thereof perpendicular to fiber axis.

Inventors

  • 👤 Hiroto Fujimaki
  • 👤 Ikuo Seo
  • 👤 Kiyoshi Tagaya
  • 👤 Yasuo Sakaguchi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 13:02
CPC Classifications
D; D01; D01F; D01F9/00; D01F9/08; D01F9/12; D01F9/14; D01F9/145

Claims Analysis

Total Claims: 2
Claim 1
Independent Claim 162 words
In a process for preparing carbon fibers showing, under a polarization microscope, a random-mosaic structural pattern in the cross-section thereof perpendicular to the fiber axis, and a diameter of 5 to 30 microns, comprising melt-spinning a mesophase-pitch showing, under a polarization microscope, more than 85% of an optically anisotropic region, containing 30 to 65% by weight of a quinoline-insoluble component and subjecting the thus prepared pitch fibers to infusibilization, carbonization and further to graphitization, the improvement comprising: melt-spinning a mesophase-pitch having a viscosity of 20 to 50 poise at a melt-spinning temperature of 330 to 450 degrees Celsius, while subjecting said mesophase pitch to rotary centrifugal spinning in a rotary centrifugal spinning machine at a peripheral velocity of the rotating nozzle of 300 to 1000 m/min., while exposing said spun mesophase-pitch fibers to a flow of a gas spouting into the spinning direction at a temperature of 280 to 400 degrees Celsius and at a linear velocity of 80 to 160 m/sec.
Claim 2
Dependent Claim 162 words
In a process for preparing carbon fibers showing, under a polarization microscope, a random-mosaic structural pattern in the cross-section thereof perpendicular to the fiber axis, and a diameter of 5 to 30 microns, comprising melt-spinning a mesophase-pitch showing, under a polarization microscope, more than 85% of an optically anisotropic region, containing 30 to 65% by weight of a quinoline-insoluble component and subjecting the thus prepared pitch fibers to infusibilization, carbonization and further to graphitization, the improvement comprising: melt-spinning a mesophase-pitch having a viscosity of 20 to 50 poise at a melt-spinning temperature of 330 to 450 degrees Celsius, while subjecting said mesophase pitch to rotary centrifugal spinning in a rotary centrifugal spinning machine at a peripheral velocity of the rotating nozzle of 300 to 1000 m/min., while exposing said spun mesophase-pitch fibers to a flow of a gas spouting into the spinning direction at a temperature of 280 to 400 degrees Celsius and at a linear velocity of 80 to 160 m/sec.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-05-24 1991-11-23 1992-05-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-05-24 1995-11-23 1996-05-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-05-24 1999-11-23 2000-05-24 $7700.00 Window Closed / Lapsed

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