Process for coating the internal surface of zirconium tubes with neutron absorbers

Claim 2

A process for forming (a) an integral, adherent boron coating on the internal surface of a hollow tube of a metal, selected from zirconium and a zirconium alloy for use in a nuclear reactor component comprising: heating the internal surface of the hollow tube to be coated to an elevated temperature of between about 200°-450° C., said internal surface being in an active state; and passing a mixture of a volatilized boron compound in a carrier gas, selected from the group consisting of helium and argon, through the heated tube, the volatilized boron compound selected from the group consisting of boron compounds which will decompose at said elevated temperature, whereby the boron compound is heated by said internal surface of the tube, decomposes, and a boron coating is deposited on said internal surface.

Claim 3

The process as defined in claim 1 wherein said hollow tube is of a zirconium alloy consisting of Zircaloy-2.

Claim 4

The process as defined in claim 1 wherein said hollow tube is of a zirconium alloy consisting of Zircaloy-4.

Claim 5

The process as defined in claim 1 wherein said hollow tube is of a zirconium alloy containing about 2.5 percent by weight niobium.

Claim 6

The process as defined in claim 1 wherein said boron compound is an inorganic boron compound selected from the group consisting of diborane, pentaborane, hexaborane and decaborane.

Claim 7

The process as defined in claim 5 wherein the internal surface of said hollow tube is heated to an elevated temperature of between 275°-375° C.

Claim 8

The process as defined in claim 1 wherein said boron compound is an organic boron compound selected from the group consisting of dimethylborine, trimethylborine and diethylborine.

Claim 9

The process as defined in claim 7 wherein the internal surface of said hollow tube is heated to an elevated temperature of between 275°-300° C.

Claim 10

The process as defined in claim 1 wherein said boron compound is zirconium borohydride.

Claim 11

The process as defined in claim 1 wherein said boron coating is of a thickness less than 1 mil.

Claim 12

The process as defined in claim 10 wherein a section of the internal surface of the hollow tube to be coated is heated to a temperature in excess of the elevated temperature of the remainder of said internal surface, whereby a thicker boron coating is formed on the internal surface of said section relative to the remainder of said internal surface.

Claim 13

The process as defined in claim 8 wherein hydrogen gas is added to the volatilized boron compound and carrier gas in an amount of between about 2 to 5 percent of the volume of the carrier gas.

Claim 14

A process for forming an integral, adherent boron carbide coating on the internal surface of a hollow tube of a metal, selected from zirconium and a zirconium alloy, for use in a nuclear reactor component comprising: heating the internal surface of the hollow tube to be coated to an elevated temperature of between about 200°-450° C., said internal surface being in an active state; and passing a mixture of a volatilized boron compound in a carrier gas, selected from the group consisting of helium and argon, through the heated tube, the volatilized boron compound selected from the group consisting of boron compounds which will decompose at said elevated temperature, whereby the boron compound is heated by said internal surface of the tube, decomposes, and a boron carbide coating is deposited on said internal surface.

Claim 15

A process for forming an integral, adherent boron carbide coating on the internal surface of a hollow tube of a metal, selected from zirconium and a zirconium alloy, for use in a nuclear reactor component comprising: heating the internal surface of the hollow tube to be coated to an elevated temperature of between about 200°-450° C., said internal surface being in an active state; and passing a mixture of a volatilized boron compound in a carrier gas, selected from the group consisting of helium and argon, through the heated tube, the volatilized boron compound selected from the group consisting of boron compounds which will decompose at said elevated temperature, whereby the boron compound is heated by said internal surface of the tube, decomposes, and a boron carbide coating is deposited on said internal surface.

Claim 16

The process as defined in claim 13 wherein said hollow tube is of a zirconium alloy consisting of Zircaloy-2.

Claim 17

The process as defined in claim 13 wherein said hollow tube is of a zirconium alloy consisting of Zircaloy-4.

Claim 18

The process as defined in claim 13 wherein said hollow tube is of a zirconium alloy containing about 2.5 percent by weight niobium.

Claim 19

The process as defined in claim 13 wherein said boron compound is an inorganic boron compound selected from the group consisting of diborane, pentaborane, hexaborane and decaborane.

Claim 20

The process as defined in claim 17 wherein the internal surface of said hollow tube is heated to an elevated temperature of between 275°-375° C.

Claim 21

The process as defined in claim 13 wherein said boron compound is an organic boron compound selected from the group consisting of dimethylborine, trimethylborine and diethylborine.

Claim 22

The process as defined in claim 19 wherein the internal surface of said hollow tube is heated to an elevated temperature of between 275°-300° C.

Claim 23

The process as defined in claim 20 wherein hydrogen gas is added to said boron compound and said carrier gas in the amount of between about 2 to 5 percent of the volume of the carrier gas.

Claim 24

The process as defined in claim 13 wherein said boron compound is zirconium borohydride.

Claim 25

The process as defined in claim 13 wherein said boron-containing coating is of a thickness less than 1 mil.

Claim 26

A process for forming an integral, adherent boron-containing coating on the internal surface of a hollow tube of a metal, selected from zirconium and a zirconium alloy, for use in a nuclear reactor component comprising: heating a first portion of the internal surface of the hollow tube to be coated to a first elevated temperature of between 200°-450° C., said first portion of said internal surface being in an active state; heating a second portion of the internal surface of the hollow tube to be coated to a second elevated temperature of between 200°-450° C., said second portion of said internal surface being in an active state, said second elevated temperature being higher than said first elevated temperature; passing a mixtue of a volatilized boron compound in a carrier gas, selected from the group consisting of helium and argon, through the heated tube, the volatilized boron compound selected from the group consisting of boron compounds which will decompose at said first and said second elevated temperatures, whereby the boron compound is heated by said first portion of said internal surface, decomposes and a boron-containing coating of a first thickness is deposited on said first portion and the boron compound is heated by said second portion of said internal surface, decomposes, and a boron-containing coating of a second thickness is deposited on said second portion of said internal surface, said second thickness being greater than said first thickness.

Claim 27

A process for forming an integral, adherent boron-containing coating on the internal surface of a hollow tube of a metal, selected from zirconium and a zirconium alloy, for use in a nuclear reactor component comprising: heating a first portion of the internal surface of the hollow tube to be coated to a first elevated temperature of between 200°-450° C., said first portion of said internal surface being in an active state; heating a second portion of the internal surface of the hollow tube to be coated to a second elevated temperature of between 200°-450° C., said second portion of said internal surface being in an active state, said second elevated temperature being higher than said first elevated temperature; passing a mixtue of a volatilized boron compound in a carrier gas, selected from the group consisting of helium and argon, through the heated tube, the volatilized boron compound selected from the group consisting of boron compounds which will decompose at said first and said second elevated temperatures, whereby the boron compound is heated by said first portion of said internal surface, decomposes and a boron-containing coating of a first thickness is deposited on said first portion and the boron compound is heated by said second portion of said internal surface, decomposes, and a boron-containing coating of a second thickness is deposited on said second portion of said internal surface, said second thickness being greater than said first thickness.

Claim 28

The process as defined in claim 24 wherein said hollow tube is of a zirconium alloy selected from the group consisting of Zircaloy-2, Zircaloy-4, and a zirconium alloy containing about 2.5 percent by weight niobium.